Ransburg Vector Solo 79901 Waterborne RS90-WB User Manual

SERVICE MANUALAH-08-03.6January - 2013VECTOR SOLO WATERBORNE APPLICATORSTMRansburgIMPORTANT: Before using this equipment, carefully read SAFETY PRE

Vector Solo Waterborne Applicators - Atex/FM6Vector Solo Waterborne 79901 ATEX Product Marking DenitionsEx Certicate Number: Sira 08ATEX5060XSira =

Vector Solo Waterborne Applicators - Atex/FM7RansburgVECTOR SOLO RS90-WB WATER BASED79901 - ABCDEBASEMODEL NO.OPTIONDESIGNATIONS(ORDERING INFORMATION

Vector Solo Waterborne Applicators - Atex/FM8RansburgOPTION "A" DESIGNATIONSAIR HOSE TYPE AND LENGTH1 FOR STANDARD AIR HOSE ASSEMBLY, 10 MET

Vector Solo Waterborne Applicators - IntroductionINTRODUCTION9RansburgGENERAL DESCRIPTIONThe Vector SoloTM Waterborne is an air atom-izing applicator

Vector Solo Waterborne Applicators - Introduction10Fluid Flow Capacity: 1000 ml/minute**Wetted Parts: Stainless, polyethylene, nylon, acetal polym

Vector Solo Waterborne Applicators - Introduction11Figure 1: Vector Solo Waterborne Electrostatic Spray ApplicatorRansburg81445123691011121371234567No

Vector Solo Waterborne Applicators - Introduction12Figure 2: Vector Solo Typical Waterborne InstallationRansburg123456No.DescriptionVector Solo Water

Vector Solo Waterborne Applicators - InstallationINSTALLATION13Ransburg  Typical installations to spray non-amma-ble conductive materials (waterborn

Vector Solo Waterborne Applicators - Installation14RansburgAir Hose  For proper safe function of the applica-tor, the 79727-XX Air Hose must be used

Vector Solo Waterborne Applicators - Installation15RansburgFilters1. Install an air lter assembly on the air outlet of the main air regulator. The

NOTE: This manual has been changed from revision AH-08-03.5 to revision AH-08-03.6. Reasons for this change are noted under “Manual Change Summar

Vector Solo Waterborne Applicators - Installation16RansburgINSTALLATIONThe following assemblies are available for purchase:  The air hose ground must

Vector Solo Waterborne Applicators - Installation17Ransburg6. Install the hose bracket [1] onto the uid tting [2] using the bracket nut [3]. F

Vector Solo Waterborne Applicators - Installation18Ransburg  The waterborne hose may need to be trimmed to proper length (approxi-mately 213mm (

Vector Solo Waterborne Applicators - Installation19RansburgNOTESAH-08-03.6

Vector Solo Waterborne Applicators - Operation20RansburgOPERATION1. Ensure the On/Off switch is in the desired po-sition for voltage.Figure 11: Volta

Vector Solo Applicators - Operation21Ransburg79729 Hose Length30m20m15m10mTable I - Pressure at RegulatorPressure At Wall Regulator Gauge5.9 bar (85 p

Vector Solo Waterborne Applicators - Operation22Ransburg2. Turn off supply air.3. Discharge uid into appropriate grounded me-tallic container.Figure

Vector Solo Waterborne Applicators - Operation23RansburgFLUID NOZZLE / AIR CAPThe uid nozzle and air cap must be selected according to the applicatio

Vector Solo Waterborne Applicators - Maintenance24RansburgMAINTENANCE  The user MUST read and be familiar with the safety instructions in this manual

Vector Solo Waterborne Applicators - Maintenance25RansburgROUTINE SCHEDULEFollow these maintenance steps to extend the life of the applicator and ensu

SUITABLE SOLVENTS FOR CLEANING VECTOR SOLO APPLICATORS ... 24ROUTINE SCHEDULE ...

26Vector Solo Waterborne Applicators - MaintenanceRansburg  DO NOT allow the uid lines to stand empty without ushing rst! This will cause dri

Vector Solo Waterborne Applicators - Maintenance27Ransburg1. Remove applicator from the worksite after following the "Flush Procedure".2. R

Vector Solo Waterborne Applicators - Maintenance28RansburgFLUID NOZZLE(Refer to Figure 19)Removal1. Remove the air cap from the applicator (refer to

Vector Solo Waterborne Applicators - Maintenance29RansburgReinstall1. Check the electrode tightness on the needle shaft. If it is loose, tighten it (r

30Vector Solo Waterborne Applicators - MaintenanceRansburgNEEDLE / ELECTRODE RESISTANCE TESTINGThe electrical resistance of the needle/electrode shoul

Vector Solo Waterborne Applicators - Maintenance31Ransburg4. Remove the trigger and uid hose.Figure 31: Fluid Hose/Trigger Removal5. Remove the tw

Vector Solo Applicators - Maintenance32RansburgFigure 35: Cascade/One Way Valve RemovalRemove Cascade1. Pull the cascade out of the barrel.2. Wipe

Vector Solo Waterborne Applicators - Maintenance33RansburgFigure 39: Second Jam Nut Replacement3. Tighten second jam nut with raised center facing ou

Vector Solo Waterborne Applicators - Maintenance34RansburgFigure 44: Needle Shaft Removal3. Remove rear nut using the 79854-00 Special Wrench.Figure

Vector Solo Waterborne Applicators - Maintenance35Ransburg2. Tighten rear nut using Special Wrench 79854-00. Tighten until drag is felt on the shaft

PAGEPARTS IDENTIFICATION: 45-58VECTOR SOLO APPLICATOR PARTS BREAKDOWN ... 45VECTOR SOLO WATE

Vector Solo Waterborne Applicators - Maintenance36Ransburg4. Remove the rear seal.Figure 53: Rear Seal RemovalFigure 51: Power Module Removal  The p

Vector Solo Waterborne Applicators - Maintenance37Ransburg5. Using a dowel rod, push out the air valve cartridge.Figure 54: Air Valve Cartridge Remova

Vector Solo Waterborne Applicators - Maintenance38RansburgFigure 62: Fluid Fitting RemovalPower Module - Fluid Fitting Removal1. Remove power module

Vector Solo Waterborne Applicators - Maintenance39Ransburg3. Install the 1/4 module into the 3/4 module and tighten the two (2) screws.Figure 66: Mo

Vector Solo Waterborne Applicators - Maintenance40RansburgTEST AND MAINTENANCE KIT USAGE (79870-00)Figure 68: 79870 Test and Maintenance Kit365241The

Vector Solo Waterborne Applicators - Maintenance41RansburgFigure 70: Remove Power Module from Handle61LH5Figure 71: Connect Barb and Tubing to

Vector Solo Waterborne Applicators - Maintenance42Ransburg7. Connect the 79727 Air Hose to main air.8. Turn on main air and set the pressure so the

Vector Solo Waterborne Applicators - Maintenance43Ransburg3. With the 79330 tting, hold the hose in one hand and press a 6mm or 1/4" t-handle

Vector Solo Waterborne Applicators - Maintenance44RansburgTROUBLESHOOTING GUIDEGeneral Problem Possible Cause SolutionINADEQUATE DELIVERYELECTRICALEns

Vector Solo Waterborne Applicators - Parts Identication45RansburgPARTS IDENTIFICATIONFigure 82: Vector Solo Applicator Parts BreakdownAH-08-03.6

Vector Solo Waterborne Applicators - SafetySAFETY PRECAUTIONSBefore operating, maintaining or servicing any Ransburg electrostatic coating system, rea

Vector Solo Waterborne Applicators - Parts Identication46Ransburg(Continued On Next Page)1 Table D - D2 Nozzle, Fluid 12 80119-00 Assembly, Ba

Vector Solo Waterborne Applicators - Parts Identication47Ransburg 79901 - A B C D E 1 = 10m (33 ft.) S

Vector Solo Waterborne Applicators - Parts Identication48Ransburg0 No Fluid Hose ----1 Waterborne Fluid Hose, 3/16" ID X 10m (30-ft.) 79

Vector Solo Waterborne Applicators - Parts Identication49Ransburg1 70430-01 Electrode, High Wear 12 74653-00 Adapter, Male Chevron 13 14323-00

Vector Solo Waterborne Applicators - Parts Identication50RansburgFigure 84: 79853-01 Needle Shaft With Non-Adjustable Packings, 1KItem #79853-01 NEE

Vector Solo Waterborne Applicators - Parts Identication51Ransburg1 79755-00 Fluid Inlet 12 79746-00 Grounding Clip 13 79814-00 SHCS, 4mm X 20

Vector Solo Waterborne Applicators - Parts Identication52Ransburg1 7787-03 Fitting, Pipe, Swivel 12 59915-02 Tape, Pipe, PTFE 13 6241-06 Male

Vector Solo Waterborne Applicators - Parts Identication53Figure 88: Air Hose Assembly Parts 1 79869-00 Stem, Quick Disconnect Air Fitting (1/2-2

Vector Solo Waterborne Applicators - Parts Identication5479727-10 79727-1179727-11-SS79727-1579727-1679727-16-SS79727-2079727-2179727-21-SS79727-3079

55Vector Solo Waterborne Applicators - Parts IdenticationRansburgFigure 91: Round Spray2179959-00 Round Spray Fluid Nozzle79962-00 Round Spray Air

Vector Solo Waterborne Applicators - SafetySpray AreaAREATells where hazards may occur.HAZARDTells what the hazard is.SAFEGUARDSTells how to avoid the

Vector Solo Waterborne Applicators - Parts Identication56RansburgThe 79651-00 Installation and Setup Kit is available for the Vector Solo. This kit

Vector Solo Waterborne Applicators - Parts Identication57Ransburg1 79379-00 Nut, Retaining, Air Nozzle 12 79374-65 Standard Air Spray Cap, Air

Vector Solo Waterborne Applicators - Parts Identication58Ransburg80101-44 Nozzle, Fluid, 1.4mm 280119-00 Assembly, Barrel, Vector Solo 179600-00

59Vector Solo Waterborne Applicators - Parts IdenticationRansburgNOTESAH-08-03.6

Vector Solo Waterborne Applicators - Warranty Policies60RansburgAH-08-03.6WARRANTY POLICIESLIMITED WARRANTYRansburg will replace or repair without cha

Ransburg61MANUAL CHANGE SUMMARYThis manual was published to supersede Service Manual AH-08-03.5 Vector Solo Applicators to make the following changes

Form No. AH-08-03.6Litho in U.S.A.1/13Technical Support Representative will direct you to the appropriate telephone number for ordering Spare Parts.Ma

Vector Solo Waterborne Applicators - Safety3ElectricalEquipmentHigh voltage equipment is uti-lized. Arcing in areas of amma-ble or combustible mater

Vector Solo Waterborne Applicators - Safety4AREATells where hazards may occur.HAZARDTells what the hazard is.SAFEGUARDSTells how to avoid the hazard.S

Vector Solo Waterborne Applicators - Atex/FM5EUROPEAN ATEX DIRECTIVE 94/9/EC, ANNEX II, 1.0.6The following instructions apply to equipment covered by