Ransburg Vector Solo 65KV 79965 Solventborne RS70-AS User Manual

SERVICE MANUALAH-08-02.6January - 2013VECTOR SOLO 65 KV APPLICATORTMRansburgMODEL: 79965 Solventborne RS70-ASIMPORTANT: Before using this equipment,

Vector Solo 65kV Applicator - Atex/FM6Vector Solo 79965 ATEX Product Marking DenitionsEx Certicate Number: Sira 08ATEX5060XSira = Notied Body perfo

Vector Solo 65kV Applicator - Atex/FM7AH-08-02.6Ransburg

Vector Solo 65kV Applicator - Atex/FM8VECTOR SOLO RS70-AS SOLVENT BASED79965 - ABCDEBASEMODEL NO.OPTIONDESIGNATIONS(ORDERING INFORMATION ONLY)CONFIGUR

Vector Solo 65kV Applicator - IntroductionGENERAL DESCRIPTIONThe Vector SoloTM 65kV Applicator is an air at-omizing applicator powered only by a pre

Vector Solo 65kV Applicator - Introduction10Fluid Flow Capacity: 1000 ml/minute**Wetted Parts: Stainless, polyethylene, nylon, acetal polymerOpera

Vector Solo 65kV Applicator - Introduction11Figure 1: Vector Solo 65kV Solventborne Electrostatic Spray Applicator1234567No.DescriptionNeedle/Electrod

Vector Solo 65kV Applicator - Introduction12Figure 2: Vector Solo 65kV Solventborne Typical Installation123456No.DescriptionVector SoloBall ValveAir

Vector Solo 65kV Applicator - InstallationINSTALLATIONAir Hose13Fluid Hose RecommendationRansburg recommends using a 79548 Fluid Hose Assembly. This

Vector Solo 65kV Applicator - Installation141. Ensure there is a true earth ground connection available.  Both the uid source and the air hos

Vector Solo 65kV Applicator - Installation15AH-08-02.6NOTESRansburg

NOTE: This manual has been changed from revision AH-08-02.5 to revision AH-08-02.6. Reasons for this change are noted under “Manual Change Summary

Vector Solo 65kV Applicator - Operation16AH-08-02.6OPERATION1. Ensure the On/Off switch is in the desired position for voltage.Figure 6: Voltage On/O

Vector Solo 65kV Applicator - Operation17AH-08-02.6Figure 12: Electrostatics Lever Off PositionFLUSHING / COLOR CHANGE PROCEDURE1. Turn electrostati

Vector Solo 65kV Applicator - Operation18AH-08-02.62. Turn off supply air.3. Discharge uid into appropriate grounded me-tallic container.Figure 13:

Vector Solo 65kV Applicator - Operation19AH-08-02.6FLUID NOZZLE / AIR CAPThe uid nozzle and air cap must be selected according to the application. T

20Vector Solo 65kV Applicator - MaintenanceAH-08-02.6MAINTENANCE  The user MUST read and be familiar with the safety instructions in this manual.  I

Vector Solo 65kV Applicator - Maintenance21AH-08-02.6ROUTINE SCHEDULEFollow these maintenance steps to extend the life of the applicator and ensure ef

Vector Solo 65kV Applicator - Maintenance22AH-08-02.6  DO NOT allow the uid lines to stand empty without ushing rst! This will cause dried pa

Vector Solo 65kV Applicator - Maintenance23AH-08-02.61. Remove applicator from the worksite after fol-lowing the "Flush Procedure".2. Remov

24Vector Solo 65kV Applicator - MaintenanceAH-08-02.6FLUID NOZZLE(Refer to Figure 19)Removal1. Remove the air cap from the applicator (refer to "

Vector Solo 65kV Applicator - Maintenance25AH-08-02.6Reinstall1. Check the electrode tightness on the needle shaft. If it is loose, tighten it (refer

SUITABLE SOLVENTS FOR CLEANING VECTOR SOLO APPLICATORS ... 20ROUTINE SCHEDULE ...

Vector Solo 65kV Applicator - Maintenance26AH-08-02.6NEEDLE / ELECTRODE RESISTANCE TESTINGThe electrical resistance of the needle/electrode should be

Vector Solo 65kV Applicator - Maintenance27AH-08-02.64. Remove the trigger and uid line.Figure 26: Fluid Line/Trigger Removal5. Remove the two (2)

Vector Solo 65kV Applicator - Maintenance28AH-08-02.6Figure 30: Cascade/One Way Valve RemovalRemove Cascade1. Pull the cascade out of the barrel.2.

Vector Solo 65kV Applicator - Maintenance29AH-08-02.6Figure 34: Second Jam Nut Replacement3. Tighten second jam nut with raised center facing out, wh

Vector Solo 65kV Applicator - Maintenance30AH-08-02.6Figure 39: Needle Shaft Removal3. Remove rear nut using the 79854-00 Special Wrench.Figure 40:

Vector Solo 65kV Applicator - Maintenance31AH-08-02.62. Tighten rear nut using Special Wrench 79854-00. Tighten until drag is felt on the shaft when

Vector Solo 65kV Applicator - Maintenance32AH-08-02.64. Remove the rear seal.Figure 48: Rear Seal Removal5. Using a dowel rod, push out the air valve

Vector Solo 65kV Applicator - Maintenance33AH-08-02.66. Remove air valve cartridge seal (black) (see Figure 48). 7. Remove front air valve seal (wh

Vector Solo 65kV Applicator - Maintenance34AH-08-02.6Figure 57: Fluid Fitting RemovalPower Module - Fluid Fitting Removal1. Remove power module from

Vector Solo 65kV Applicator - Maintenance35AH-08-02.63. Install the 1/4 module into the 3/4 module and tighten the two (2) screws.Figure 61: Module

PAGEPARTS IDENTIFICATION: 41-52VECTOR SOLO 65KV APPLICATOR PARTS BREAKDOWN ... 41VECTOR SOLO 65KV SOL

Vector Solo 65kV Applicator - Maintenance36AH-08-02.6TEST AND MAINTENANCE KIT USAGE (79870-00)Figure 63: 79870 Test and Maintenance Kit365241The 7987

Vector Solo 65kV Applicator - Maintenance37AH-08-02.6Figure 65: Remove Power Module from Handle61LH5Figure 66: Connect Barb and Tubing to Tee Fittin

Vector Solo 65kV Applicator - Maintenance38AH-08-02.67. Connect the 79727 Air Hose to main air.8. Turn on main air and set the pressure so the press

Vector Solo 65kV Applicator - Maintenance39AH-08-02.63. With the 79330 tting, hold the hose in one hand and press a 6mm or 1/4" t-handle allen w

Vector Solo 65kV Applicator - Maintenance40AH-08-02.6TROUBLESHOOTING GUIDEGeneral Problem Possible Cause SolutionINADEQUATE DELIVERYELECTRICALEnsure t

Vector Solo 65kV Applicator - Parts Identication41AH-08-02.6PARTS IDENTIFICATIONFigure 77: Vector Solo 65kV Applicator Parts BreakdownRansburg

Vector Solo 65kV Applicator - Parts Identication42AH-08-02.6(Continued On Next Page)1 Table D-"D2" Nozzle, Fluid 12 80099-00 Assemb

Vector Solo 65kV Applicator - Parts Identication43AH-08-02.6VECTOR SOLO RS70-AS MODEL IDENTIFICATION 79965 - A B C D

Vector Solo 65kV Applicator - Parts Identication44AH-08-02.62 2-Finger Trigger 79787-00C Dash #TABLE C - TRIGGER SELECTION&qu

Vector Solo 65kV Applicator - Parts Identication45AH-08-02.6AASECTION A-A2345687910121111 70430-01 Electrode, High Wear 12 74653-00 Adapter, Ma

Vector Solo 65kV Applicator - SafetySAFETY PRECAUTIONSBefore operating, maintaining or servicing any Ransburg electrostatic coating system, read and u

Vector Solo 65kV Applicator - Parts Identication46AH-08-02.6Figure 79: 79911-01 Needle Shaft With Non-Adjustable Packings, 1K1 70430-01 Electrode,

Vector Solo 65kV Applicator - Parts Identication47AH-08-02.6 79548-10 Fluid Hose Assembly, 10m (33 ft.) 79548-15 Fluid Hose Assembly, 15m (49 ft.

Vector Solo 65kV Applicator - Parts Identication48AH-08-02.6Figure 83: Air Cap Test Kit - Optional 74035-27 Air Cap Test Kit, 65V74035-28 Air Cap

49Vector Solo 65kV Applicator - Parts IdenticationAH-08-02.679870-00 Test and Maintenance Kit TEST AND MAINTENANCE KIT - (OPTIONAL) (Figure 84)Part

Vector Solo 65kV Applicator - Parts Identication50AH-08-02.6 79837-00 Gasket, Handle to Power Module 79832-00 Gasket, Barrel 79836-00 Gasket, E

Vector Solo 65kV Applicator - Parts Identication51AH-08-02.61 79379-00 Nut, Retaining, Air Nozzle 12 79374-65 Standard Air Spray Cap, Air 1 79

Vector Solo 65kV Applicator - Parts Identication52AH-08-02.680101-44 Nozzle, Fluid, 1.4mm 280099-00 Assembly, Barrel, Vector Solo 179907-00 Casc

53AH-08-02.6Vector Solo 65kV Applicator - Parts IdenticationNOTESRansburg

Vector Solo 65kV Applicator - Warranty Policies54AH-08-02.6WARRANTY POLICIESLIMITED WARRANTYRansburg will replace or repair without charge any part an

MANUAL CHANGE SUMMARYThis manual was published to supersede Service Manual AH-08-02.5 Vector Solo 65kV Applicator to make the following changes:1.

Vector Solo 65kV Applicator - SafetySpray AreaAREATells where hazards may occur.HAZARDTells what the hazard is.SAFEGUARDSTells how to avoid the hazard

Form No. AH-08-02.6Litho in U.S.A.1/13Technical Support Representative will direct you to the appropriate telephone number for ordering Spare Parts.Ma

Vector Solo 65kV Applicator - Safety3ElectricalEquipmentHigh voltage equipment is uti-lized. Arcing in areas of amma-ble or combustible materials ma

Vector Solo 65kV Applicator - Safety4AREATells where hazards may occur.HAZARDTells what the hazard is.SAFEGUARDSTells how to avoid the hazard.Spray Ar

Vector Solo 65kV Applicator - Atex/FM5EUROPEAN ATEX DIRECTIVE 94/9/EC, ANNEX II, 1.0.6The following instructions apply to equipment covered by certic