Ransburg Aerobell 33 AER5000, AER5001 User Manual

SERVICE MANUALLN-9521-00.4(Replaces LN-9521-00.3)March - 2013AEROBELL 33TMROTARY ATOMIZER MODEL: AER5000/AER5001IMPORTANT: Before using this equipme

Aerbell 33 Rotary Atomizer - IntroductionRansburg6LN-9521-00.4GENERAL DESCRIPTIONAerobell 33 SystemThe Ransburg Aerobell 33 is a high speed rotary ato

Aerbell 33 Rotary Atomizer - IntroductionRansburg7LN-9521-00.4Bell AssemblyThis plastic bell cup is coated with a proprietary resistance material for

Aerbell 33 Rotary Atomizer - IntroductionRansburg8LN-9521-00.4SPECIFICATIONSPower Supply LECU5003 /LEPS5001 Type: (Voltage MasterTM) 76045 / LEPS5

Aerbell 33 Rotary Atomizer - IntroductionRansburg9LN-9521-00.4Figure 2: Turbine Speed vs. Flow57mm Bell30mm BellFigure 1: Turbine Speed vs. Pressu

Aerbell 33 Rotary Atomizer - InstallationRansburg10LN-9521-00.4INSTALLATIONAIR FILTER INSTALLATIONThe following air lter installation guidelines are

Aerbell 33 Rotary Atomizer - InstallationRansburg11LN-9521-00.4AIR FILTRATION REQUIREMENTSRansburgFilter Model No.HAF-503RPM-417RPM-418HAF-15 Element,

Aerbell 33 Rotary Atomizer - InstallationRansburg12LN-9521-00.4MOUNTINGThe Aerobell 33 incorporates its own insulator mounting rod. The diameter at t

Aerbell 33 Rotary Atomizer - InstallationRansburg13LN-9521-00.4INTERLOCKSThe following system interlocks are required to prevent equipment damage:1.

Aerbell 33 Rotary Atomizer - OperationRansburg14LN-9521-00.4OPERATIONAs with any spray nishing system, operation of the Aerobell 33 involves pr

Aerbell 33 Rotary Atomizer - OperationRansburg15LN-9521-00.4color change requirements may necessitate the use of both ranges. If color change time is

LN-9521-00.4RansburgAerbell 33 Rotary AtomizerNOTE: This manual has been changed from revision LN-9521-00.3 to revision LN-9521-00.4. Reasons for

Aerbell 33 Rotary Atomizer - OperationRansburg16LN-9521-00.4Figure 12b: DR-1 Flow Vs. Signal PressureFigure 12a: DR-1 Flow Vs. Signal PressureFigure

Aerbell 33 Rotary Atomizer - OperationRansburg17LN-9521-00.4FLUID VALVE CONTROL (Trigger, Dump & Solvent)The uid valves in the Aerobell 33 are ac

Aerbell 33 Rotary Atomizer - OperationRansburg18LN-9521-00.4BEARING AIR ADJUSTMENTThe nominal bearing air pressure is 90 psi, measured at the rear of

Aerbell 33 Rotary Atomizer - OperationRansburg19LN-9521-00.4ELECTROSTATIC VOLTAGEThe Aerobell 33 Rotary Atomizer receives its operating voltage throug

Aerbell 33 Rotary Atomizer - MaintenanceRansburg20LN-9521-00.4MAINTENANCEIn addition to the above "Warning", which relates to potential safe

Aerbell 33 Rotary Atomizer - MaintenanceRansburg21LN-9521-00.4Bell CleaningNormally, the internal cleaning instructions will sufce to clean the bell.

Aerbell 33 Rotary Atomizer - MaintenanceRansburg22LN-9521-00.4VIBRATION NOISEIf the Aerobell 33 is vibrating or making an unusually loud noise, it may

Aerbell 33 Rotary Atomizer - MaintenanceRansburg23LN-9521-00.4AIR FILTERS / ELEMENT REPLACEMENT  Maximum ow rate should not exceed 500 cc/minut

Aerbell 33 Rotary Atomizer - MaintenanceRansburg24LN-9521-00.4  The protective disposable wrap is for one time use only. Do not wash and reuse the w

Aerbell 33 Rotary Atomizer - MaintenanceRansburg25LN-9521-00.4W A R N I N G  Make sure that no solvent or other con-tamination is allowed to enter th

Aerbell 33 Rotary Atomizer - ContentsLN-9521-00.4RansburgCLEANING PROCEDURES ...

Aerbell 33 Rotary Atomizer - MaintenanceRansburg26LN-9521-00.4HIGH PERFORMANCE THERMOPLASTIC BELL CUP PREVENTIVE MAINTENANCEIt is the user's resp

Aerbell 33 Rotary Atomizer - MaintenanceRansburg27LN-9521-00.4BELL CUP TESTING (NON-ROTATING)Check bell cup voltage using Ransburg test meter kit, par

Aerbell 33 Rotary Atomizer - MaintenanceRansburg28LN-9521-00.4LOW VOLTAGE TESTWhen replacing the resistive components, trouble-shooting, reassembling

Aerbell 33 Rotary Atomizer - MaintenanceRansburg29LN-9521-00.4W A R N I N G  Using the RPM-419, wrench, a minimum of 50 lb•in of torque must be appli

Aerbell 33 Rotary Atomizer - MaintenanceRansburg30LN-9521-00.4W A R N I N G  Fluid pressure must be shut off and pres-sure relieved by actuating the

Aerbell 33 Rotary Atomizer - MaintenanceRansburg31LN-9521-00.4  Care should be taken to not over tighten the uid tube and strip the threads.When ins

Aerbell 33 Rotary Atomizer - MaintenanceRansburg32LN-9521-00.4Bad Spray PatternLow or No High VoltageBell cup damagedLow voltageBad uid regulatorPain

Aerbell 33 Rotary Atomizer - MaintenanceRansburg33LN-9521-00.4Low Transfer Efciency (or light coverage)No Turbine AirSpeed Feedback FaultNo Fluid Flo

Aerbell 33 Rotary Atomizer - MaintenanceRansburg34LN-9521-00.4No Fluid Flow(Continued)Continuous Fluid FlowUncontrollable Fluid FlowFluid Leakage Arou

Aerbell 33 Rotary Atomizer - Parts IdenticationRansburg35LN-9521-00.4PARTS IDENTIFICATIONFigure 16a: Aerobell 33 Cross Section View

Aerbell 33 Rotary Atomizer - ContentsLN-9521-00.4RansburgPAGECONTENTS (Cont.)BELL CUP TESTING (NON-ROTATING) ...

Aerbell 33 Rotary Atomizer - Parts IdenticationRansburg36LN-9521-00.4Figure 16b: Aerobell 33 Cross Section ViewFigure 16c: Aerobell 33 Cross Sectio

Aerbell 33 Rotary Atomizer - Parts IdenticationRansburg37LN-9521-00.4Example: AER5001 - 1 2 4 B

Aerbell 33 Rotary Atomizer - Parts IdenticationRansburg38LN-9521-00.4TABLE "C" (Figure 16)12345678AER4000AER4001AER4002AER4003AER4020AER402

Aerbell 33 Rotary Atomizer - Parts IdenticationRansburg39LN-9521-00.4.300 dia. (Ref) of feed tube 76416-xx to be concentric to .500 I.D. (Ref) of sha

Aerbell 33 Rotary Atomizer - Parts IdenticationRansburg40LN-9521-00.4Figure 17: Manifold Assembly

Aerbell 33 Rotary Atomizer - Parts IdenticationRansburg41LN-9521-00.41 AER4005-00 Manifold, Air, Engraved 12 AER0026-00 Stud, Mounting 13 AER0

Aerbell 33 Rotary Atomizer - Parts IdenticationRansburg42LN-9521-00.4Figure 18: Fluid Manifold Assembly

Aerbell 33 Rotary Atomizer - Parts IdenticationRansburg43LN-9521-00.4Install tting hand-tight, then 1/4 turn with wrench.Apply 59915-01 tape to all

Aerbell 33 Rotary Atomizer - Parts IdenticationRansburg44LN-9521-00.4Figure 19: Waterborne Fluid Manifold Assembly

Aerbell 33 Rotary Atomizer - Parts IdenticationRansburg45LN-9521-00.4Install tting hand-tight, then 1/4 turn with wrench.Apply 59915-01 tape to all

Aerbell 33 Rotary Atomizer - SafetyRansburgLN-9521-00.41W A R N I N G!W A R N I N G!SAFETYSAFETY PRECAUTIONSBefore operating, maintaining or servicin

Aerbell 33 Rotary Atomizer - Parts IdenticationRansburg46LN-9521-00.4See Table B, "K" (Pg. 34) Fluid Tube 1SSG-8128 O-Ring, Solvent Resi

Aerbell 33 Rotary Atomizer - Warranty PoliciesRansburg47LN-9521-00.4WARRANTY POLICIESLIMITED WARRANTYRansburg will replace or repair without charge an

Aerbell 33 Rotary Atomizer - AppendixRansburg48LN-9521-00.4APPENDIXPAINT AND SOLVENT SPECIFICATIONSAEROBELL® II*** AEROBELL®AEROBELL® 33 RMA-101TM18

Aerbell 33 Rotary Atomizer - AppendixRansburg49LN-9521-00.4RANSBURG VISCOSITY CONVERSION CHARTPoise.1.15.2.25.3.4.5.6.7.8.91.01.21.41.61.82.02.22.42.6

Aerbell 33 Rotary Atomizer - AppendixRansburg50LN-9521-00.4RANSBURG VISCOSITY CONVERSION CHART (Continued)Poise13.014.015.016.017.018.019.020.021.022.

Aerbell 33 Rotary Atomizer - AppendixRansburg51LN-9521-00.4VOLUMETRIC CONTENT OF HOSE OR TUBE(English Units)5ft. (60") 1/83/161/45/163/81/22.45

Aerbell 33 Rotary Atomizer - Manual ChangesRansburg52LN-9521-00.4This manual was published to replace Service Manual LN-9521-00.3, Aerobell 33 Rotary

Service Manual Price: $50.00 (U.S.)Form No. LN-9521-00.4Litho in U.S.A.01/13© 2013 Ransburg. All rights reserved.Models and specications subject to

Aerbell 33 Rotary Atomizer - SafetyRansburg2LN-9521-00.4Spray AreaAREATells where hazards may occur.HAZARDTells what the hazard is.SAFEGUARDSTells ho

Aerbell 33 Rotary Atomizer - SafetyRansburg3LN-9521-00.4AREATells where hazards may occur.HAZARDTells what the hazard is.SAFEGUARDSTells how to avoid

Aerbell 33 Rotary Atomizer - SafetyRansburg4LN-9521-00.4AREATells where hazards may occur.HAZARDTells what the hazard is.SAFEGUARDSTells how to avoid

Aerbell 33 Rotary Atomizer - SafetyRansburg5LN-9521-00.4Toxic SubstancesCertain material may be harmful if inhaled, or if there is contact with the sk