Ransburg PulseTrack2 A11515-XXXXX User Manual

SERVICE MANUALLN-9248-05.3(Replaces LN-9248-05.2)March - 2013 MODEL: A11515-XXXXXIMPORTANT: Before using this equipment, carefully read SAFETY PRECAU

INTRODUCTIONGENERAL DESCRIPTIONThe PulseTrack 2TM system is designed to contin-uously monitor and maintain the program-mable speed of up to six rotary

pneumatic pressure signal by the I/P transducer. The pneumatic signal is then supplied to a 1:1 air piloted regulator (volume booster) located near t

SPECIFICATIONS Operating Temperature: 0°C to 50°C Storage Temperature: -20°C to 85°C Humidity: 0 to 95% non-condensing Size: 20" H x 16&qu

Figure 1: Typical Turbodisk 2 Installation With Temperature Humidity Cards

ELECTRICAL NOISEElectrical noise refers to stray electrical signals in the atmosphere at various signal strengths and frequencies that can affect the

INSTALLATIONLOCATIONControl Panel> The PulseTrack 2 Control Panel MUST be located outside the hazardous area (see NFPA-33).> This manual MUST be

Figure 3: Optional Brake Control Valve Assembly (Bell Systems Only)TB3-NTB3-LTB3-GroundTABLE 1 - AC INPUT POWER CONNECTIONSDescriptionAC NeutralAC Li

FIBER OPTIC CABLE (See Figure 5)Remove the tting from the ber optic input port (FO1 - FO6) on the side of the control panel and slide over one end o

Supply AirUsing the supplied 3/8" OD tubing connect the Supply air inlet to a source of clean, dry factory air having an operating pressure of 80

Factory Air (clean and dry)Rotator 1 Volume Booster PilotRotator 2 Volume Booster PilotRotator 3 Volume Booster PilotRotator 4 Volume Booster PilotRot

NOTE: This manual has been changed from revision LN-9248-05.2 to revision LN-9248-05.3. Reasons for this change are noted under “Manual Change Summa

ELECTRICAL I/O (See Table 5)Electrical I/O terminals are available from a breakout board inside the PulseTrack 2 control Panel (see Figures 6 and 7).

Figure 6: Electrical I/O Breakout Terminal Locations

Figure 7: Control Panel Schematic

Figure 8: Electrical I/O ConnectorsFigure 9A: Cable Grommet HardwareFigure 9B: Stripping Of I/O Cable

4mA4.8mA5.6mA6.4mA7.2mA8.0mA8.8mA9.6mA10.4mA11.2mA12.0mA12.8mA13.6mA14.4mA15.2mA16.0mA16.8mA17.6mA18.4mA19.2mA-20mATABLE 3 - INPUT SIGNALS FOR GIVEN S

Enable InputsDiscreet enable inputs are available for rotators 1 through 6 to interlock the speed control with aremote signal. This can be done pneum

Master Overspeed OutputA 24VDC discreet output exists at breakout terminal J3-C23 to indicate when an overspeed fault occurs on any rotator. Us

Rotator 5 Enable InputRotator 6 Enable InputMaster Enable InputMaster Reset InputSlot 7 Temperature InputSlot 6 Temperature InputSlot 5 Temperature In

Figure 10: Control CardDIP SWITCH SETTINGSControl CardThere is an 8 position dip switch SW1 located near the bottom of the control card (see Figure 1

Dip Switch SW1-7This dip switch is used in conjunction with board jumpers E1-E6 to set the mode of the analog speed outputs. This is described previo

SAFETY:SAFETY PRECAUTIONS...HAZARDS / SAFEGUAR

>The AC power must be cycled for the new dip switch setting to be recognized.NOTETemperature/Humidity CardThere is also a 4 position dip switch SW2

OPERATIONTHEORY OF OPERATIONSpeed ControlWhen the rotator is spinning, the ber optic cable sends pulses of light back to the Fiber Optic Re-ceiver Mo

Figure 12: Front Panel Operating ControlsATOMIZER CARD CONTROLS(See Figure 13)Atomizer Speed DisplayThis two digit display indicates rotator speed in

Local/Remote SwitchWhen the local/remote switch is in the local posi-tion, the setting on the Speed Select Thumbwheel switch is used to determine the

TO ENABLE SPEED CONTROLTo enable speed control, rst make sure the Pulse-Track 2 is installed as detailed in the "Installation" section of t

3. Turn the front panel Master Control Switch to the STOP position or deactivate the electrical master enable input (see "Electrical I/O" in

To Reset a FaultFaults can be reset using any of the following methods:1. Press the Master Reset Switch located on the front panel.2. Activate the m

MAINTENANCEGENERALDeveloping a good preventive maintenance (PM) program is key to keeping any system operating properly, the frequency of which is det

3. Open the small glass door and loosen the mounting screws on the front of the card.4. Remove the card from the unit and reinstall the new card in r

Figure 15: AC Line Filter (Top View)24VDC Power Supply (refer to Fig-ures 6, 18, and 19) 1. Turn off AC Power to the control panel at the Fused Disc

PARTS IDENTIFICATION:45-52CONTROL PANEL - FRONT VIEW / PARTS LIST...CONTROL PANEL - IN

Fiber Optic Receiver Module1. Turn off AC Power to the control panel at the Fused Disconnect and open the cabinet door.2. Mark the ber optic cables

Brake Solenoid (bells only - refer to Figures 6, 16, and 19)1. Turn off AC Power to the control panel at the Fused Disconnect and open the cabinet do

TROUBLESHOOTING> Field repair and troubleshooting of the PulseTrack 2 Control Panel may require exposure to potentials that can cause SERIOUS BODIL

Overspeed (oS) Fault:1. The braking air solenoid is not functioning properly.2. The brake air line has lost connection to the rotator.3. The brake a

(Continued On Next Page)TROUBLESHOOTING GUIDEGeneral Problem Procedure SolutionNo Power(Green Power Switch Light Does Not Come On and Displays Are Bla

TROUBLESHOOTING GUIDE (Cont.)(Continued On Next Page)General Problem Procedure SolutionMASTER RUN Switch Is Turned To RUN, But The Rota-tor(s) Do Not

(Continued On Next Page)TROUBLESHOOTING GUIDE (Cont.)General Problem Procedure SolutionUNDERSPEED Fault (uS) (Cont.)OVERSPEED Fault (oS)LOSS OF FEED

TROUBLESHOOTING GUIDE (Cont.) (Continued On Next Page)General Problem Procedure SolutionLOSS OF FEEDBACK Fault (LF) (Cont.)Invalid Speed Request Faul

TROUBLESHOOTING GUIDE (Cont.)General Problem Procedure SolutionAnalog Inputs or Outputs Not Working ProperlyNo Connection Fault (nc) - Temperature/Hum

PARTS IDENTIFICATIONFigure 17: Control Panel - Front View

W A R N I N G!W A R N I N G!SAFETYSAFETY PRECAUTIONSBefore operating, maintaining or servicing any Ransburg electrostatic coating system, read and u

1 A11515-XXXXX PulseTrack 2 Speed Control and Monitor System Atomizer Card: 2 A11448-00 For A11515-XXX1X, 6" Conical Disk

Figure 18: Control Panel - Inside Door View

19 A11471-00 Ribbon Cable Assembly 20 LSME0013-00 Block Holder, Single SW2, SW3, R 21 LS

Figure 19: Control Panel - Inside Cabinet View

25 4131-11 Fuse, 3A, 250V, Time Delay, 3AG, for A11515-XX0XX, 120 VAC Input F1, F2 4131-03 Fuse, 1.5A, 250V, Time Delay, 3AG,

Item #RECOMMENDED SPARE PARTS LISTPart # Description1-4 4+Total # of Control Panels * See previous parts lists for proper dash numbers. 2 A11448-XX*

WARRANTY POLICIESLIMITED WARRANTYRansburg will replace or repair without charge any part and/or equipment that falls within the specied time (see bel

MANUAL CHANGE SUMMARYThis manual was published to replace Service Manual LN-9248-05.2 PulseTrack 2 Speed Control and Monitor System, to make the fol-l

Form No.LN-9248-05.3Litho in U.S.A.03/13© 2013 Ransburg. All rights reserved.Models and specications subject to change without notice.Manufacturing1

Spray AreaAREATells where hazards may occur.HAZARDTells what the hazard is.SAFEGUARDSTells how to avoid the hazard.Fire HazardImproper or inadequate o

AREATells where hazards may occur.HAZARDTells what the hazard is.SAFEGUARDSTells how to avoid the hazard.Spray AreaImproper operation or mainte-nance

AREATells where hazards may occur.HAZARDTells what the hazard is.SAFEGUARDSTells how to avoid the hazard.Spray Area / High Voltage EquipmentElectrical

Toxic SubstancesCertain material may be harmful if inhaled, or if there is contact with the skin.Follow the requirements of the Material Safety Data S