Ransburg Test Stand RMA-303, EVOLVER, EVOLVER NE User Manual

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IMPORTANT: Before using this equipment, carefully read
SAFETY PRECAUTIONS, starting on page 1, and all
instructions in this manual. Keep this Service Manual for
future reference.
SERVICE MANUAL
LN-9259-07.1
Replaces LN-9259-07
April - 2013
RMA-303 INDIRECT / RMA-303 DIRECT
EVOLVER 303 / EVOLVER NE
TEST STATIONS
Service Manual Price: $30.00 (U.S.)
TURB INE
S.A.O./FAN
S.A.I./ATOM
DESC
MANUFACTURER
CAT
MANUFACTURER
CAT
DESC
16 016 0
DESC
MANUFACTURER
CAT
100 100100
100 100
BEAR ING AI R
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Summary of Contents

Page 1 - TEST STATIONS

IMPORTANT: Before using this equipment, carefully read SAFETY PRECAUTIONS, starting on page 1, and all instructions in this manual. Keep this Servic

Page 2 - LN-9259-07.1

LN-9259-07.1Test Stations - Introduction7Figure 1b: Basic Station Features1 Power Control - On/Off Button2 Main Air Gauges - Leak Down, Supply Air

Page 3 - CONTENTS

LN-9259-07.1Test Stations - Introduction8NOTES

Page 4 - SAFETY PRECAUTIONS

LN-9259-07.11. Ensure that ground connections, cart ground, and applicator ground are made to a true earth ground.OPERATIONW A R N I N G> If tr

Page 5

LN-9259-07.12. Fluid enable off (toggle switch lever in the down position).3. Attach the applicator to the Test Stand bracket with three (3) M10 scr

Page 6 - Test Stations - Safety

LN-9259-07.1Test Stations - Operation11TEST TRIGGERS1. Ensure uid supply is OFF. 2. Turn “uid” switch to AIR.5. Toggle on the “Dump” switch; air sho

Page 7

LN-9259-07.1Test Stations - Operation12Air Test1. Turn the “Fluid” switch to “Air” then “Off” to pressurize the system.2. Observe the leak test gaug

Page 8 - INTRODUCTION

LN-9259-07.1Test Stations - Operation13> Never use solvent as a test uid for this device.W A R N I N G4. Loosen the pressure pot clamps until the

Page 9 - FEATURES

LN-9259-07.1Test Stations - Operation1410. Activate the “dump” trigger until the air is completely purged from the manifold. You will see water run

Page 10 - Test Stations - Introduction

LN-9259-07.1Bearing Air / Drive Air TestThis test is to verify the applicator responds to changes in setpoints in the speed selector.1. Raise the saf

Page 11

LN-9259-07.1Test Stations - Operation16Fiber Optic Transceiver Test1. While the turbine is spinning observe the “Fiber Optic Transceiver Voltage” dis

Page 13 - Test Stations - Operation

LN-9259-07.1Test Stations - Operation17Bleed Air Test (Volume)N O T E> Ensure that the regulator at the ow meter is set at 100 psi.1. Veri

Page 14 - TEST TRIGGERS

LN-9259-07.1Test Stations - Operation18 Flow Test1. Turn on the “Water/Air” switch to the “Water“ position.2. Adjust the “Atom Air” control knob on

Page 15 - Pressure Test

LN-9259-07.1Test Stations - Operation19NOTES5. Turn on the “Applicator Trigger”.6. Let the water ow freely through the spray head until there is no

Page 16 - W A R N I N G

LN-9259-07.1Test Stations - Operation20NOTES

Page 17

LN-9259-07.1Test Stations - Maintenance21If any maintenance is required, consult factory for spare part availability.MAINTENANCENOTES

Page 18 - TURBINE TEST

LN-9259-07.1Test Stations - Maintenance22NOTES

Page 19 - HIGH VOLTAGE TEST

LN-9259-07.123Test Stations - Warranty PoliciesWARRANTY POLICIESLIMITED WARRANTYRansburg will replace or repair without charge any part and/or equipme

Page 21 - Flow Test

Service Manual Price: $30.00 (U.S.)Form No. LN-9259-07.1Litho in U.S.A.04/13© 2013 Ransburg. All rights reserved.Models and specications subject to

Page 22

LN-9259-07.11-4SAFETY:PAGESAFETY PRECAUTIONS...

Page 23 - Test Stations - Operation

LN-9259-07.1SAFETYBefore operating, maintaining or servicing any Ransburg electrostatic coating system, read and understand all of the technical and s

Page 24 - MAINTENANCE

LN-9259-07.1> The high voltage is interlocked electri-cally with the uid trigger switches. When a uid switch is triggered on, the HV will automa

Page 25 - Test Stations - Maintenance

LN-9259-07.1Test Stations - SafetyFire HazardImproper or inadequate op-eration and maintenance procedures will cause a re hazard.Protection again

Page 26 - WARRANTY POLICIES

LN-9259-07.14Test Stations - SafetyAREATells where hazards may occur.HAZARDTells what the hazard is.SAFEGUARDSTells how to avoid the hazard.Improper o

Page 27

LN-9259-07.1INTRODUCTIONSPECIFICATIONSElectrical / PhysicalGENERAL INFORMATIONThe Ransburg Applicator Performance Test Stand was developed to assist i

Page 28 - Litho in U.S.A

LN-9259-07.1100 100 10016 016 0100 100BEARI NG AIRDESCMANUFACTURERCATMANUFACTURERCATDESCTURB INES.A.O./FANS.A.I./ATOM Figure 1a: Basic Station Featur

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