Ransburg Evolver MicroPak Controller A10406 User Manual

SERVICE MANUALLN-9622-00.5(REPLACES: LN-9622-00.4)April - 2013RansburgEVOLVER MICROPAK CONTROLLERTMMODEL: A10406IMPORTANT: Before using this equipm

MICROPAK A10406 ATEX PRODUCT MARKING DEFINITIONSEx Certicate Number: Sira 05 ATEX 5 127 X Sira = Notied Body performing EC-type examination05 = Year

INTRODUCTIONSPECIFICATIONS(At Sea-Level Conditions)Environmental / PhysicalElectricalDC Power Required: *(per MicroPak) 24 VDC at 2.5A (fully load

Electrical (Cont.)Controls:1) Discrete signals available via discrete I/O ModuleAnalog In: KV SET (0-10VDC) OVER CURRENT SET (0-10VDC)Dis

Figure 1: Terminal Block 1 (1TBW A R N I N G!Always double check that the control unit is unplugged from its AC outlet before working with any interna

SAFETY GROUNDInstall the ground wire assembly supplied with the Evolver MicroPak Controller from the ground stud on the rear of the controller to a tr

INTERLOCKS AND I/OInterlock and I/O connections are made to con-nector P3 on the rear of the controller. P3 consists of three, 8-position terminal blo

Figure 3: Rear View of ControllerFigure 4: Connector P3 WiringEvolver MicroPak Controller - InstallationRansburg13LN-9622-00.5

DESCRIPTION OF TABLE1 INTERLOCK AND I/OTERMINALSInput TerminalskV Setpoint (0-10VDC)0 to 10 VDC remote analog signal input that con-trols applicator o

ReadyRemote input used to put the MicroPak Control Unit in ready mode. This input is made active by a momentary ground connection. Once active, it can

DIP SWITCH SUMMARY(See Figure 6A & 6B)MicroPak Process BoardDipswitch SW3-1In remote mode, determines whether over-current setpoint control is pro

NOTE: This manual has been changed from LN-9622-00.4 to revision LN-9622-00.5.Reasons for this change are noted under “Manual Change Summary” page 33

Version:___________P/N:______________Figure 6B: Discrete I/O BoardFigure 6A: MicroPak Process BoardEvolver MicroPak Controller - InstallationRansburg1

MICROPAK GROUNDINGTHEORYElectrical noise refers to stray electrical signals in the atmosphere at various signal strengths and frequencies that can aff

OPERATING CONTROLS(See Figures 2 & 8)AC Power ON/OFF Switch(Figure 2)Turns AC Power to the Evolver MicroPak Con-troller on or off.MicroPak ON/OFF

current setpoint is adjusted by potentiometer R21 if dipswitch SW3-1 is OFF, or by the remote 0 to 10VDC over-current setpoint input if dipswitch SW3-

5. Supply a momentary ground connection to the Ready input shown in Table 1. The yellow High Voltage Ready Indicator should turn on.6. Supply a 24VDC

TROUBLESHOOTINGFollowing are some areas to investigate when high voltage faults occur:• Dirty atomizer interior or exterior.• Conductive solvent res

Set high voltage adjust knob or kV set point input to proper value.Put local/remote switch in proper position.Perform a Cable Continuity Test. If prop

General Problem Possible Cause SolutionTROUBLESHOOTING GUIDE (Cont.)Improper interlock connection.High voltage ready condition not activated.High Vol

Table 2. Ohmeter Measurements in Ohms from MicroPak Connector J3 through the Low Voltage Cable to the HP404 Cascade.Figure 9: Controller Top ViewSigna

PARTS IDENTIFICATIONFigure 10: Evolver MicroPak Controller Parts DiagramEvolver MicroPak Controller - Parts IdenticationRansburg26LN-9622-00.5

TROUBLESHOOTING ...22CABLE CONTINUITY TEST ..

Part #DescriptionEVOLVER MICROPAK CONTROLLER - PARTS LIST (Figure 9)Item #1 LECU5004-31 MicroPak Control Unit2 A11435-00 Discrete I/O Module

WARRANTY POLICIESLIMITED WARRANTYRansburg will replace or repair without charge any part and/or equipment that falls within the specied time (see bel

RANSBURG PAINT AND SOLVENT SPECIFICATIONSAEROBELLTM II*** AEROBELLTMAEROBELLTM 33 RMATM-10118 TO 30 SEC.1 MW TO ∞1000 cc/minTURBODISKTMNO. 2 HAND GUN

VISCOSITY CONVERSION CHART.1.15.2.25.3.4.5.6.7.8.91.01.21.41.61.82.02.22.42.62.83.03.23.43.63.84.04.24.44.64.85.05.56.07.08.09.010.011.012.01015202530

VISCOSITY CONVERSION CHART (Continued)13.014.015.016.017.018.019.020.021.022.023.024.025.030.035.040.045.050.055.060.065.070.075.080.085.090.095.0100

LengthVOLUMETRIC CONTENT OF HOSE OR TUBE(English Units)I.D. (inches) 5ft. (60”) 1/83/161/45/163/81/22.45.49.715.121.738.6.012.028.049.077.110.196

This manual was published to supercede Service Manuals LN-9622-00.4 Evolver MicroPak Con-troller to make the following changes:1. Removed logo & b

Form No. LN-9622-00.5Litho in U.S.A.04/13Technical Support Representative will direct you to the appropriate telephone number for ordering Spare Parts

W A R N I N G!W A R N I N G!SAFETYSAFETY PRECAUTIONSBefore operating, maintaining or servicing any Ransburg electrostatic coating system, read and u

Spray AreaAREATells where hazards may occur.HAZARDTells what the hazard is.SAFEGUARDSTells how to avoid the hazard.Fire HazardImproper or inadequate o

AREATells where hazards may occur.HAZARDTells what the hazard is.SAFEGUARDSTells how to avoid the hazard.Spray AreaImproper operation or mainte-nance

AREATells where hazards may occur.HAZARDTells what the hazard is.SAFEGUARDSTells how to avoid the hazard.Spray Area / High Voltage EquipmentElectrical

Toxic SubstancesCertain material may be harmful if inhaled, or if there is contact with the skin.Follow the requirements of the Material Safety Data S

EUROPEAN ATEX DIRECTIVE 94/9/EC, ANNEX II, 1.0.6The following instructions apply to equipment covered by certicate number Sira 05ATEX5127X:1. The equ