Ransburg RMA Dual Purge Direct A12868 User Manual

MODEL:A12868 IMPORTANT: Before using this equipment, carefully read SAFETY PRECAUTIONS, starting on page 1, and all instructions in this manual.

RMA-303 Dual Purge Direct Charge - Safety 7 LN-9267-11.3 N O T E S

RMA-303 Dual Purge Direct Charge - Parts 97 LN-9267-11.3 A12398- 1 05 03 07BASIC PART NUMBERTABLE A, TUBING BUNDLE LENGTHTABLE B, LOW VOLTAGE CABL

RMA-303 Dual Purge Direct Charge - Parts LN-9267-11.3 98 For lengths above 15 Ft., the SAI, SAO, and BRK require the next larger nominal size ID tub

RMA-303 Dual Purge Direct Charge - Parts 99 LN-9267-11.3 TABLE C - Fiber Optic Cable Length Dash No. Description "C" 00 Fiber Optic Ca

RMA-303 Dual Purge Direct Charge - Parts LN-9267-11.3 100 N O T E S Tubing Bundle Nomenclature SAO Outer Shaping Air (Outer Air) SAI Inner Shaping

RMA-303 Dual Purge Direct Charge - Parts 101 LN-9267-11.3 17267228276451161825102214212320132419121115839A12398-XXXXXX Tubing Bundle Assembly (Fracti

RMA-303 Dual Purge Direct Charge - Parts LN-9267-11.3 102 A12283-XXXXXX Tubing Bundle Assembly (Metric) A12283-XXXXXXX TUBING BUNDLE ASSEMBLY (METRI

RMA-303 Dual Purge Direct Charge - Parts 103 LN-9267-11.3 TABLE A - Tubing Assembly Length Dash No. Description "A" 0 Air Tubing (Not

RMA-303 Dual Purge Direct Charge - Parts LN-9267-11.3 104 Table B - Low Voltage Cable LengthDASHDESCRIPTION LENGTH00----N/A---01 A12241-15LOW VLOTAG

RMA-303 Dual Purge Direct Charge - Parts 105 LN-9267-11.3 RMA-303 DUAL PURGE DIRECT CHARGE RECOMMENDED SPARE PARTS Part # Description Qty A12895-XX

RMA-303 Dual Purge Direct Charge - Parts LN-9267-11.3 106 RMA-303 DIRECT CHARGE RECOMMENDED SPARE PARTS (Continued) Part # Description Qty Select

RMA-303 Dual Purge Direct Charge - Introduction LN-9267-11.3 8 INTRODUCTION FEATURES Features which make the RMA-303 advanta-geous for use in elec

RMA-303 Dual Purge Direct Charge - Parts 107 LN-9267-11.3 RMA-303 DUAL PURGE DIRECT CHARGE RECOMMENDED SPARE PARTS (Continued) Part # Description Q

RMA-303 Dual Purge Direct Charge - Parts LN-9267-11.3 108 RMA-303 DIRECT CHARGE RECOMMENDED SPARE PARTS (Continued) Part # Description Qty Select

RMA-303 Dual Purge Direct Charge - Parts 109 LN-9267-11.3 RMA-303 DUAL PURGE DIRECT CHARGE RECOMMENDED SPARE PARTS (Continued) Part # Description Q

RMA-303 Dual Purge Direct Charge - Parts LN-9267-11.3 110 RMA-303 DUAL PURGE DIRECT CHARGE RECOMMENDED SPARE PARTS (Continued) Part # Description

RMA-303 Dual Purge Direct Charge - Parts 111 LN-9267-11.3 941235687ASSEMBLY TOOLS Item # Part # Description 1 76772-00 Wrench, Spanner 2 A1208

RMA-303 Dual Purge Direct Charge - Parts LN-9267-11.3 112 A12247-00 Bell Cup Tool A11065-05 Air Heater ACCESSORIES Part # Description LSCH0009-00 D

RMA-303 Dual Purge Direct Charge - Parts 113 LN-9267-11.3 SERVICE KITS Part # Description HAF-15 Pre-Filter Replacement Element HAF-38 Pre-Filter

RMA-303 Dual Purge Direct Charge - Parts LN-9267-11.3 114 N O T E S

RMA-303 Dual Purge Direct Charge - Changes Made 115 LN-9267-11.3 Changes made to LN-9267-11.3 Service Manual: • Page 72 - Added instructions on longe

RMA-303 Dual Purge Direct Charge - Warranty Policies LN-9267-11.3 116 LIMITED WARRANTY Ransburg will replace or repair without charge any part and

RMA-303 Dual Purge Direct Charge - Introduction 9 LN-9267-11.3 GENERAL DESCRIPTION Bell Cup Assembly All bell cups are made of high strength Titani-u

Technical Support Representative will direct you to the appropriate telephone number for or-dering Spare Parts. Manufacturing 1910 North Wayne Street

RMA-303 Dual Purge Direct Charge - Introduction LN-9267-11.3 10 grate or floor). Power Supply and Controls The high voltage cascade is located insid

RMA-303 Dual Purge Direct Charge - Introduction 11 LN-9267-11.3 SPECIFICATIONS - Electrical / Mechanical Electrical Power Supply Type:

RMA-303 Dual Purge Direct Charge - Introduction LN-9267-11.3 12 Mechanical (Continued) Maximum Fluid Pressure Supply Paint: 200 psi (1379 kPa)

RMA-303 Dual Purge Direct Charge - Introduction 13 LN-9267-11.3 IMPORTANT NUMBERS Record these numbers in a log book for future reference. The last d

RMA-303 Dual Purge Direct Charge - Introduction LN-9267-11.3 14 Graphical information provided for reference only for all charts. Unless otherwise

RMA-303 Dual Purge Direct Charge - Introduction 15 LN-9267-11.3

RMA-303 Dual Purge Direct Charge - Introduction LN-9267-11.3 16

LN-9267-11.3 CONTENTS PAGE SAFETY: 1-6 SAFETY PRECAUTIONS ...

RMA-303 Dual Purge Direct Charge - Introduction 17 LN-9267-11.3

RMA-303 Dual Purge Direct Charge - Introduction LN-9267-11.3 18

RMA-303 Dual Purge Direct Charge - Introduction 19 LN-9267-11.3

RMA-303 Dual Purge Direct Charge - Introduction LN-9267-11.3 20

RMA-303 Dual Purge Direct Charge - Introduction 21 LN-9267-11.3

RMA-303 Dual Purge Direct Charge - Introduction LN-9267-11.3 22

RMA-303 Dual Purge Direct Charge - Introduction 23 LN-9267-11.3

RMA-303 Dual Purge Direct Charge - Introduction LN-9267-11.3 24

RMA-303 Dual Purge Direct Charge - Introduction 25 LN-9267-11.3

RMA-303 Dual Purge Direct Charge - Introduction LN-9267-11.3 26

RMA-303 Dual Purge Direct Charge - Contents LN-9267-11.3 MAINTENANCE: 58-83 O-RINGS ...

RMA-303 Dual Purge Direct Charge - Introduction 27 LN-9267-11.3 RMA-303 TOOL CENTER POINT DIMENSIONS (30mm) 30MM WITH AND WITHOUT REPULSION RING TD

RMA-303 Dual Purge Direct Charge - Introduction LN-9267-11.3 28 RMA-303 TOOL CENTER POINT DIMENSIONS (55mm) 55MM WITH AND WITHOUT REPULSION RING TD

RMA-303 Dual Purge Direct Charge - Introduction 29 LN-9267-11.3 RMA-303 TOOL CENTER POINT DIMENSIONS (65mm Mono Flex) 65MM MONO FLEX WITH AND WITHOUT

RMA-303 Dual Purge Direct Charge - Introduction LN-9267-11.3 30 RMA-303 TOOL CENTER POINT DIMENSIONS (65mm Dual Flex) 65MM DUAL FLEX WITH AND WITHOU

RMA-303 Dual Purge Direct Charge - Introduction 31 LN-9267-11.3 CIRCUIT SCHEMATIC (METRIC) =DL1P1DDUMP LINE #1TRIGGER DUMP #2==DL2P2DDUMP LINE #2P2.

RMA-303 Dual Purge Direct Charge - Introduction LN-9267-11.3 32 CIRCUIT SCHEMATIC (FRACTIONAL) ====TABRKSAI/AABA/PTFOBRAKE AIRTURBINE DRIVE AIRSHAPI

RMA-303 Dual Purge Direct Charge - Introduction 33 LN-9267-11.3 VALVE SCHEMATIC CUP WASH SOLVENTTO PAINT WASTE TANKDUMP VALVEPAINT 1PAINT TRIGGER 1SO

RMA-303 Dual Purge Direct Charge - Installation LN-9267-11.3 34 INSTALLATION AIR FILTER INSTALLATION The following air filter installation guideline

RMA-303 Dual Purge Direct Charge - Installation 35 LN-9267-11.3 TUBE SIZE AIR PRESSURE REQUIREMENTS Tube Size Fractional Tube Bundle Air P

RMA-303 Dual Purge Direct Charge - Installation LN-9267-11.3 36 EQUIPMENT GROUNDING / SAFETY RECOMMENDATIONS In electrostatic coating systems, the

RMA-303 Dual Purge Direct Charge - Safety 1 LN-9267-11.3 SAFETY PRECAUTIONS Before operating, maintaining or servicing any Ransburg electrost

RMA-303 Dual Purge Direct Charge - Installation 37 LN-9267-11.3 clamp (properly secured), by brazing or by piercing the structural component enough t

RMA-303 Dual Purge Direct Charge - Installation LN-9267-11.3 38 eliminate moisture as a potential defect in painted surfaces as well as extending eq

RMA-303 Dual Purge Direct Charge - Installation 39 LN-9267-11.3 Ransburg Filter Model No. Description / Specifications Replacement Ele-ment Part No.

RMA-303 Dual Purge Direct Charge - Installation LN-9267-11.3 40 MOUNTING The RMA-303 is equipped with a quick discon-nect assembly. The quick disco

RMA-303 Dual Purge Direct Charge - Installation 41 LN-9267-11.3 TYPICAL INSTALLATION OF RMA-303 0010010010001000

RMA-303 Dual Purge Direct Charge - Installation LN-9267-11.3 42 TUBING BUNDLE INSTALLATION Typically, the tubing bundle is pulled through the robot

RMA-303 Dual Purge Direct Charge - Installation 43 LN-9267-11.3 RMA-303 WIRING INSTALLATION HV GND. BUS32J61J10J2+24 VDC24 VRET12FACT. GND+24 VDC24 V

RMA-303 Dual Purge Direct Charge - Installation LN-9267-11.3 44 INTERLOCKS ! C A U T I O N •When the turbine air is turned off, the turbine wil

RMA-303 Dual Purge Direct Charge - Installation 45 LN-9267-11.3 N O T E S

RMA-303 Dual Purge Direct Charge - Operation LN-9267-11.3 46 OPERATION ! W A R N I N G •Operators must be fully trained in sa

RMA-303 Dual Purge Direct Charge - Safety LN-9267-11.3 2 AREA Tells where haz-ards may occur. HAZARD Tells what the hazard is. SAFEGUARDS Tells how

RMA-303 Dual Purge Direct Charge - Operation 47 LN-9267-11.3 (See “Circuit Diagram” in the “Introduction” section.) The fluid valves in the RMA-303

RMA-303 Dual Purge Direct Charge - Operation LN-9267-11.3 48 ! W A R N I N G •DO NOT exceed the maximum rated operat-ing speed and turbine inlet p

RMA-303 Dual Purge Direct Charge - Operation 49 LN-9267-11.3 SHAPING AIR KIT #2 A12874-05/06 Shaping Air Kits (Mono Flex Air - Direct Charge - for

RMA-303 Dual Purge Direct Charge - Operation LN-9267-11.3 50 SHAPING AIR KIT #4 A12874-03/04 Shaping Air Kits (Dual Air 30mm Bell Cups) This combina

RMA-303 Dual Purge Direct Charge - Operation 51 LN-9267-11.3 N O T E BRAKE AIR Brake air is used to slow the turbine speed in a minimum length of tim

RMA-303 Dual Purge Direct Charge - Operation LN-9267-11.3 52

RMA-303 Dual Purge Direct Charge - Operation 53 LN-9267-11.3 TARGET DISTANCE The distance between the RMA-303 atomizer and the target will affect the

RMA-303 Dual Purge Direct Charge - Operation LN-9267-11.3 54 5. Use an alternating trigger sequence of sol-vent/air to create a chopping effect. A

RMA-303 Dual Purge Direct Charge - Operation 55 LN-9267-11.3 LOW VOLTAGE CABLE INSTALLATION AND REMOVAL (See “Quick Disconnect Cables” and “Low Volta

RMA-303 Dual Purge Direct Charge - Operation LN-9267-11.3 56 LOW VOLTAGE CABLE ON ROBOT

RMA-303 Dual Purge Direct Charge - Safety 3 LN-9267-11.3 AREA Tells where haz-ards may occur. HAZARD Tells what the hazard is. SAFEGUARDS Tells how t

RMA-303 Dual Purge Direct Charge - Operation 57 LN-9267-11.3 N O T E S

RMA-303 Dual Purge Direct Charge - Maintenance LN-9267-11.3 58 MAINTENANCE ! C A U T I O N O-RINGS All O-rings in this atomizer are solvent pro

RMA-303 Dual Purge Direct Charge - Maintenance 59 LN-9267-11.3 pends on several factors such as viscosity, paint pressure, etc. Timing should be suc

RMA-303 Dual Purge Direct Charge - Maintenance LN-9267-11.3 60 these solvents should also be non-polar. Examples of non-flammable, non-polar solven

RMA-303 Dual Purge Direct Charge - Maintenance 61 LN-9267-11.3 PREVENTIVE MAINTENANCE Daily Maintenance (During Each Preventive Maintenance Break) 1.

RMA-303 Dual Purge Direct Charge - Maintenance LN-9267-11.3 62 Refer to the “Troubleshooting Guide” in the “Maintenance” section for details on det

RMA-303 Dual Purge Direct Charge - Maintenance 63 LN-9267-11.3 Bell Cup Handling Always verify that high voltage is turned off and the atomizer bell

RMA-303 Dual Purge Direct Charge - Maintenance LN-9267-11.3 64 BELL CUP CLEANING Always verify that high voltage is OFF and that the atomizer bell i

RMA-303 Dual Purge Direct Charge - Maintenance 65 LN-9267-11.3 12. After removing all paint build-up or residue, rinse the bell in clean solvent and

RMA-303 Dual Purge Direct Charge - Maintenance LN-9267-11.3 66 Frequency (Maximum) Procedure Mid-Shift End of Shift Weekly 2 Week

RMA-303 Dual Purge Direct Charge - Safety LN-9267-11.3 4 AREA Tells where haz-ards may occur. HAZARD Tells what the hazard is. SAFEGUARDS Tells how

RMA-303 Dual Purge Direct Charge - Maintenance 67 LN-9267-11.3 DISASSEMBLY PROCEDURES For reassembly instructions, use the reverse of the following

RMA-303 Dual Purge Direct Charge - Maintenance LN-9267-11.3 68 Bell Cup Removal ! C A U T I O N •Failure to replace a damaged bell cup will caus

RMA-303 Dual Purge Direct Charge - Maintenance 69 LN-9267-11.3 Bell Cup Removal Tool (65mm Bell Cups Only) A11247-00 (Optional Accessory) This tool i

RMA-303 Dual Purge Direct Charge - Maintenance LN-9267-11.3 70 ! C A U T I O N •Failure to replace a damaged bell cup will cause vibration of th

RMA-303 Dual Purge Direct Charge - Maintenance 71 LN-9267-11.3 Splash Plate Insertion Shroud Removal / Replacement Removal Remove five (5) screws fro

RMA-303 Dual Purge Direct Charge - Maintenance LN-9267-11.3 72 Inner/Outer Shaping Air Manifold, Solvent Tube Removal/Replacement Interior/Exterior

RMA-303 Dual Purge Direct Charge - Maintenance 73 LN-9267-11.3 er body. Align the mark on the turbine with the mark on the atomizer body. Install t

RMA-303 Dual Purge Direct Charge - Maintenance LN-9267-11.3 74 Place the tip on the tool and tighten in a coun-ter-clockwise direction into the flui

RMA-303 Dual Purge Direct Charge - Maintenance 75 LN-9267-11.3 Rear Valve Manifold Removal Cascade Removal / Replacement Removal Remove all component

RMA-303 Dual Purge Direct Charge - Maintenance LN-9267-11.3 76 Rear Manifold Removal / Replacement Removal Remove the rear manifold from the applica

RMA-303 Dual Purge Direct Charge - Safety 5 LN-9267-11.3 AREA Tells where haz-ards may occur. HAZARD Tells what the hazard is. SAFEGUARDS Tells how t

RMA-303 Dual Purge Direct Charge - Maintenance 77 LN-9267-11.3 Valve Seat Torque ! C A U T I O N •Always use a torque wrench to torque the seats

RMA-303 Dual Purge Direct Charge - Maintenance LN-9267-11.3 78 Replacement Attach the cup wash connection line in the knuckle and tighten the fittin

RMA-303 Dual Purge Direct Charge - Maintenance 79 LN-9267-11.3 Turbine O-Ring Replacement Turbine O-Ring Replacement Remove air bearing turbine from

RMA-303 Dual Purge Direct Charge - Maintenance LN-9267-11.3 80 TROUBLESHOOTING GUIDE General Problem Possible Causes Corrective Action Bad Spray P

RMA-303 Dual Purge Direct Charge - Maintenance 81 LN-9267-11.3 TROUBLESHOOTING GUIDE (Cont.) General Problem Possible Causes Corrective Action Lo

RMA-303 Dual Purge Direct Charge - Maintenance LN-9267-11.3 82 TROUBLESHOOTING GUIDE (Cont.) General Problem Possible Causes Corrective Action S

RMA-303 Dual Purge Direct Charge - Maintenance 83 LN-9267-11.3 TROUBLESHOOTING GUIDE (Cont.) General Problem Possible Causes Corrective Action Tu

RMA-303 Dual Purge Direct Charge - Maintenance LN-9267-11.3 84 N O T E S

RMA-303 Dual Purge Direct Charge - Parts 85 LN-9267-11.3 PARTS IDENTIFICATION RMA-303 DIRECT CHARGE ROTARY ATOMIZER MODEL IDENTIFICATION When orderin

RMA-303 Dual Purge Direct Charge - Parts LN-9267-11.3 86 Fluid Tip Selection ØA

RMA-303 Dual Purge Direct Charge - Safety LN-9267-11.3 6 AREA Tells where haz-ards may occur. HAZARD Tells what the hazard is. SAFEGUARDS Tells how

RMA-303 Dual Purge Direct Charge - Parts 87 LN-9267-11.3 Fluid Coils (Separate Sales Parts Only) If purchasing spare parts, they must be modi-fied as

RMA-303 Dual Purge Direct Charge - Parts LN-9267-11.3 88 Bell Cup Parts Breakdown Bell Cup Part Number / Serial Number * Customer must verify spindl

RMA-303 Dual Purge Direct Charge - Parts 89 LN-9267-11.3 RMA-303 Assembly LONGER FITTING1026341817252422202321122356957831431142815162730295871933324

RMA-303 Dual Purge Direct Charge - Parts LN-9267-11.3 90 RMA-303 Assembly RMA-303 DUAL PURGE DIRECT CHARGE ASSEMBLY - PARTS LISTDESCRIPTIONPART NUM

RMA-303 Dual Purge Direct Charge - Parts 91 LN-9267-11.3 RMA-303 DUAL PURGE DIRECT CHARGE ASSEMBLY - PARTS LIST Item # Part # Description Qty

RMA-303 Dual Purge Direct Charge - Parts LN-9267-11.3 92 A12288-00 Rear Plate Assembly A12288-00 REAR PLATE ASSEMBLY - PARTS LIST Item # Part #

RMA-303 Dual Purge Direct Charge - Parts 93 LN-9267-11.3 SHAPING AIR KIT ASSEMBLY PARTS BREAK-DOWN Part # Description A B C D E N P R S A

RMA-303 Dual Purge Direct Charge - Parts LN-9267-11.3 94 N O T E S

RMA-303 Dual Purge Direct Charge - Parts 95 LN-9267-11.3 A12289 Valve Manifold Assembly A12289-00 VALVE MANIFOLD ASSEMBLY - PARTS LIST Item # Pa

RMA-303 Dual Purge Direct Charge - Parts LN-9267-11.3 96 Shaping Air Kits A12874-12 (METAL, DIRECT CHARGE, 55mm)79001-37O-RINGA12067-01INNER SHAPE A