Ransburg 9040 Aerobell Control Module 78387-00 User Manual

SERVICE MANUALCP-02-01.2(Replaces CP-02-01.1)MARCH - 2013MODEL: 78387-00IMPORTANT: Before using this equipment, care-fully read SAFETY PRECAUTIONS,

SPECIFICATIONSMechanicalAIR INPUTSTo Control Module: 1/4" ODTTo Remote Manifold: 3/4" NPTMAXIMUM AIR PRESSURETo Control Module: 100 psiTo

Figure 1: Aerobell Module Components9040 Aerobell Control Module - Introduction8RansburgCP-02-01.2

INSTALLATIONLOCATIONControl ModuleInstall the 78387-00, Aerobell Control Module (see Figure 1), in an area OUTSIDE the hazardous location, but as clos

Figure 2: Standard Rpm Aerobell Mounting9040 Aerobell Control Module - Installation10RansburgCP-02-01.2

Figure 3: Aerobell 33 Mounting9040 Aerobell Control Module - Installation11RansburgCP-02-01.2

ELECTRICAL CONNECTIONSHV Solenoid CableConnect the 3 foot 78386-00 cable assembly (supplied) from 1REC at the rear of the Aerobell Control Unit to 2SO

"FLD"0 to 60 psi pilot regulator output that is used as a pilot signal to operate the uid regulator at the applicator. Using 1/4-inch OD t

CONTROL MODULEMain InputHV OutputFLD OutputATM OutputATMR InputSHP OutputSHPR InputBA InputDMP OutputSOLV OutputSOLV OutputTRG OutputFrom ToTubingNote

Figure 5: Pneumatic Connections9040 Aerobell Control Module - Installation15RansburgCP-02-01.2

Remote ManifoldShaping Air Regulator OutputAir output from remote manifold used to shape the spray pattern of the applicator. Using 3/8-inch OD tubin

NOTE: This manual has been changed from CP-02-01.1 to revision CP-02-01.2. Reasons for this change are noted under “Manual Change Summary” on page 29

Figure 6: Typical Installation W/Rpm Aerobell9040 Aerobell Control Module - Installation17RansburgCP-02-01.2

Figure 7: Typical Installation W/Aerobell 339040 Aerobell Control Module - Installation18RansburgCP-02-01.2

OPERATION(Refer to Figure 8)Turn supply air on to the remote manifold and con-trol module. The following controls are available from the front panel

Figure 8: Operating Controls9040 Aerobell Control Module - Operation20RansburgCP-02-01.2

GENERAL OPERATING PROCEDURE1. Connect uid supply to applicator.2. Adjust uid (FLD), shaping (SHP), and atom-ization (ATM) pressures as desired usi

MAINTENANCEMONTHLY MAINTENANCE1. Remove the Aerobell Control Unit from the rack and inspect air lines for defects.2. Replace any faulty items. Insp

General Problem Possible Cause SolutionNo Solvent Air Output (Aerobell 33 Version Only)No Trigger (TRG) Air OutputNo Atomization (ATM) Air OutputNo Sh

Troubleshooting Guide (Cont.)General Problem Possible Cause SolutionNo Shaping Air At ApplicatorNo Bearing Air To Applicator1. Remote manifold main a

Figure 9: Aerobell Control Module Schematic9040 Aerobell Control Module - Operation25RansburgCP-02-01.2

Figure 10: 9040 Aerobell Control Module Parts DiagramPARTS IDENTIFICATION9040 Aerobell Control Module - Parts Identication26RansburgCP-02-01.2

SAFETY:SAFETY PRECAUTIONS...HAZARDS / SAFEGUA

Aerobell Control Module Assembly 78387-00 1 Regulator, Pilot, 0-60 psi 76648-02 REG1, REG2, REG3 2 Air Piloted Air Valve, NO 41-VAP-1000

WARRANTY POLICIESLIMITED WARRANTYRansburg will replace or repair without charge any part and/or equipment that falls within the specied time (see bel

MANUAL CHANGE SUMMARYThis manual was published to replace Service Manual CP-02-01.1, 9040 Aerobell Control Module, to make the following changes:1. A

Service Manual Price: €25.00 (Euro) $30.00 (U.S.)Form No. CP-02-01.2Litho in U.S.A.03/13© 2013 Ransburg. All rights reserved.Models and specicat

W A R N I N G!W A R N I N G!SAFETYSAFETY PRECAUTIONSBefore operating, maintaining or servicing any Ransburg electrostatic coating system, read and u

Spray AreaAREATells where hazards may occur.HAZARDTells what the hazard is.SAFEGUARDSTells how to avoid the hazard.Fire HazardImproper or inadequate o

AREATells where hazards may occur.HAZARDTells what the hazard is.SAFEGUARDSTells how to avoid the hazard.Spray AreaImproper operation or mainte-nance

AREATells where hazards may occur.HAZARDTells what the hazard is.SAFEGUARDSTells how to avoid the hazard.Spray Area / High Voltage EquipmentElectrical

Toxic SubstancesCertain material may be harmful if inhaled, or if there is contact with the skin.Follow the requirements of the Material Safety Data S

INTRODUCTIONGENERAL DESCRIPTIONThe 9040 Aerobell Control Module provides pneumatic control functions for Aerobell® appli-cators sold as part of the 7