Ransburg 9060 HV Auto Classic 80100-XXX User Manual

MODEL: 80100-XXX IMPORTANT: Before using this equipment, carefully read SAFETY PRECAUTIONS, starting on page 1, and all instructions in this manu

9060 High Voltage Controller - Safety 5 CP-13-05.2 AREA Tells where hazards may occur. HAZARD Tells what the hazard is. SAFEGUARDS Tells how to avoid

9060 High Voltage Controller - Safety CP-13-05.2 6 N O T E S

9060 High Voltage Controller - Introduction 7 CP-13-05.2 INTRODUCTION GENERAL DESCRIPTION The Ransburg 9060 High Voltage Control-ler (80100-XX

9060 High Voltage Controller - Introduction CP-13-05.2 8 SPECIFICATIONS Operating Temperature: 0°C to +40°C Storage and Shipping Temperat

9060 High Voltage Controller - Introduction 9 CP-13-05.2 No. Description No. Description 1 kV Display 9 kV Setpoint/Adjust Buttons 2 High Volt

9060 High Voltage Controller - Introduction CP-13-05.2 10 OPERATOR INTERFACE The 9060 Controller shown in Figure 3, has a simple operator

9060 High Voltage Controller - Introduction 11 CP-13-05.2 pressed with the reset button, at the same time, the screen will display the resettabl

9060 High Voltage Controller - Introduction CP-13-05.2 12 Interlock I/O Connector The interlock I/O connector is located just above the AC in

9060 High Voltage Controller - Introduction 13 CP-13-05.2 SIGNAL INTERFACE - LOCAL MODE The 9060 Controller LOCAL mode is normal-ly used for hand

9060 High Voltage Controller - Introduction CP-13-05.2 14 Local/Remote Mode Signal The local/remote mode signal (3TB-2) indicates to the 9060 C

CP-13-05.2

9060 High Voltage Controller - Introduction 15 CP-13-05.2 Any control signal increases that would push the setpoint beyond this value will have

9060 High Voltage Controller - Introduction CP-13-05.2 16 Relay Common Input The relay common input (2TB-3) is a shared connection between t

9060 High Voltage Controller - Installation 17 CP-13-05.2 GENERAL INFORMATION The following section contains general infor-mation on the ins

9060 High Voltage Controller - Installation CP-13-05.2 18 ELECTRICAL NOISE Electrical noise refers to stray electrical signals in the atmosphere

9060 High Voltage Controller - Installation 19 CP-13-05.2 affected by electrical noise when the above methods are utilized. Figure 8: I/O Cabl

9060 High Voltage Controller - Installation CP-13-05.2 20 For installations where it is required to run the AC input wiring in conduit,

9060 High Voltage Controller - Installation 21 CP-13-05.2 SAFETY GROUND Crimp the appropriate connector onto the ground wire assembly and i

9060 High Voltage Controller - Installation CP-13-05.2 22 Figure 12: Controller Schematic

9060 High Voltage Controller - Installation 23 CP-13-05.2  Some codes may require the interlock wiring to be run in conduit. In this case, shielde

9060 High Voltage Controller - Installation CP-13-05.2 24 LOCAL MODE (TRIGGER SIGNAL ONLY) The LOCAL mode is normally used only for handgu

9060 High Voltage Controller - Contents CP-13-05.2 CONTENTS PAGE SAFETY: 1-6 SAFETY PRECAUTIONS ...

9060 High Voltage Controller - Installation 25 CP-13-05.2  If a different switch is being used for the trigger signal, read the switch documenta-tio

9060 High Voltage Controller - Installation CP-13-05.2 26 The Relay Contact Outputs are normally included as output signal indicators for a co

9060 High Voltage Controller - Installation 27 CP-13-05.2  All of the digital inputs, including the trigger signal, MUST be configured as ei-ther al

9060 High Voltage Controller - Installation CP-13-05.2 28 N O T E S 8. Complete the control system I/O wiring be-fore reconnecting the 9060 Co

9060 High Voltage Controller - Operation 29 CP-13-05.2 OPERATION START-UP After all installation procedures are completed, operation of the

9060 High Voltage Controller - Operation CP-13-05.2 30 Figure 19: µA Bar Graph Meter Display The green and yellow regions of the bar graphs meter i

9060 High Voltage Controller - Operation 31 CP-13-05.2 DI/DT CONFIGURATION (For 80100-51X Units Only) The 9060 Voltage Controller, model 80100-51X, f

9060 High Voltage Controller - Operation CP-13-05.2 32 LOCKOUTS There are lockouts that may be done at the PC board (see Figure 22). These lockout

9060 High Voltage Controller - Operation 33 CP-13-05.2  Some of the newer applicators, Type 7 (Evolver SE, Esta-Quick) and Type 9 (Aerobell 168), ha

9060 High Voltage Controller - Operation CP-13-05.2 34 The value displayed can range from 0 to 1023. The µA display can only display 3 digits so

9060 High Voltage Controller - Contents CP-13-05.2 CONTENTS PAGE OPERATION (Cont.): 29-42 LOCKOUTS ...

9060 High Voltage Controller - Operation 35 CP-13-05.2 Figure 29: Parameter Adjustment Mode (Overload) PARAMETER ADJUSTMENT MODE Certain parameters

9060 High Voltage Controller - Operation CP-13-05.2 36  Be careful when using the parameter adjustment mode, if you select something and are u

9060 High Voltage Controller - Operation 37 CP-13-05.2 Adjusting Presets To adjust one of the preset setpoints, ensure the applicator is off i

9060 High Voltage Controller - Operation CP-13-05.2 38 Analog Setpoint Control The analog control signals are the dominant setpoint control

9060 High Voltage Controller - Operation 39 CP-13-05.2 Reset Signal While in REMOTE mode, if a fault occurs, the fault can be detected by

9060 High Voltage Controller - Operation CP-13-05.2 40 Figure 33: Cable Fault Display Ground Fault (GF) If this fault occurs, the fault indicator o

9060 High Voltage Controller - Operation 41 CP-13-05.2 Feedback Fault (FF) This fault will occur if the microprocessor de-tects a loss of the current

9060 High Voltage Controller - Operation CP-13-05.2 42 NOTES

9060 High Voltage Controller - Maintenance 43 CP-13-05.2 General Problem Possible Cause Solution Blank Display 1. No power 2. Blown fuse 3. F

9060 High Voltage Controller - Maintenance CP-13-05.2 44 Fault Description Solution Ground Fault (GF) The Ground Fault is typically caused by a g

CP-13-05.2

9060 High Voltage Controller - Maintenance 45 CP-13-05.2 Fault Description Solution Voltage Cable Fault (UC) The Voltage Feedback Fault indi-cates

9060 High Voltage Controller - Maintenance CP-13-05.2 46 N O T E S

9060 High Voltage Controller - Parts Identification 47 CP-13-05.2 PARTS IDENTIFICATION 9060 HIGH VOLTAGE CONTROLLER MODEL IDENTIFICATION * When ord

9060 High Voltage Controller - Parts CP-13-05.2 48 9060 High Voltage Controller - Parts List Part # Description 72771-06 Fuse (250V, 1A, 5mm x 20m

9060 High Voltage Controller - Accessories 49 CP-13-05.2 9060 High Voltage Controller - Accessories List Part # Description 76652-01 HV Probe 76652-

9060 High Voltage Controller - Warranty Policies CP-13-05.2 50 WARRANTY POLICIES LIMITED WARRANTY Ransburg will replace or repair without c

9060 High Voltage Controller CP-13-05.2 Manufacturing 1910 North Wayne Street Angola, Indiana 46703-9100 Telephone: 260-665-8800 Fax: 260-665-8516

9060 High Voltage Controller - Safety 1 CP-13-05.2 SAFETY PRECAUTIONS Before operating, maintaining or servicing any Ransburg electrostatic

9060 High Voltage Controller - Safety CP-13-05.2 2 AREA Tells where hazards may occur. HAZARD Tells what the hazard is. SAFEGUARDS Tells how to avo

9060 High Voltage Controller - Safety 3 CP-13-05.2 AREA Tells where hazards may occur. HAZARD Tells what the hazard is. SAFEGUARDS Tells how to avoid

9060 High Voltage Controller - Safety CP-13-05.2 4 AREA Tells where hazards may occur. HAZARD Tells what the hazard is. SAFEGUARDS Tells how to avo