Ransburg Vector Solo AA90 79698 User Manual

SERVICE MANUALAH-08-04.2(REPALACE: AH-08-04.1)February - 2013RansburgVECTOR SOLOAA90 APPLICATORSTMIMPORTANT: Before using this equipment, carefully r

Vector Solo AA90 Applicators - Atex/FMRansburg6AH-08-04.2Vector Solo AA90 79698 ATEX Product Marking DenitionsEx Certicate Number: Sira 08ATEX5060Si

Vector Solo AA90 Applicators - Atex/FMRansburg7AH-08-04.2CONFIGURATION DWG. 79926 REV AVECTOR SOLO RS90-AA SOLVENT BASED79698 - ABCDEBASEMODEL NO.OPTI

Vector Solo AA90 Applicators - Atex/FMRansburg8AH-08-04.2VECTOR SOLO RS90-AA SOLVENT BASED79698 - ABCDEBASEMODEL NO.OPTIONDESIGNATIONS(ORDERING INFORM

Vector Solo AA90 Applicators - IntroductionRansburg9AH-08-04.2GENERAL DESCRIPTIONThe Vector SoloTM AA90 Applicators are a com-bined air/airless power

Vector Solo AA90 Applicators - IntroductionRansburg10AH-08-04.2Fluid Flow Capacity: Variable to 1,500 cc/minute (spray tip dependent)Wetted Parts:

Vector Solo AA90 Applicators - IntroductionRansburg11AH-08-04.251236781011134912Figure 1: Vector Solo AA90 Solventborne Electrostatic Spray Applicator

Vector Solo AA90 Applicators - IntroductionRansburg12AH-08-04.2Vector Solo ApplicatorBall ValveAir Regulator W/Pressure GaugeAir/Water SeparatorMain A

Vector Solo AA90 Applicators - InstallationRansburg13AH-08-04.2Air HoseFor the Vector Solo AA90 to properly function safely, the 79727-XX Air Hose ass

Vector Solo AA90 Applicators - InstallationRansburg14AH-08-04.2INSTALLATION1. Ensure there is a true earth ground connection available.  Both the

Vector Solo AA90 Applicators - OperationRansburg15AH-08-04.21. Ensure the On/Off switch is in the desired po-sition for voltage.Figure 6: Voltage On/

AH-08-04.2RansburgVector Solo AA90 ApplicatorsNOTE: This manual has been changed from revision AH-08-04.1 to revision AH-08-04.2. Reasons for this

Vector Solo AA90 Applicators - OperationRansburg16AH-08-04.2Figure 9: Air Pressure at Regulator4. Increase air pressure to the applicator depend-in

Vector Solo AA90 Applicators - OperationRansburg17AH-08-04.2Figure 11: Air Cap Alignment Locating Pin PositionFigure 12: Pre-Orice Seal Siz

Vector Solo AA90 Applicators - OperationRansburg18AH-08-04.279692-0179692-0279692-0379692-0479692-0679692-07.1010" (.256mm) .1021" (.307mm)

Vector Solo AA90 Applicators - OperationRansburg19AH-08-04.2THE RIGHT TECHNIQUEFollowing are some basic electrostatic spray tech-niques. Depending on

Vector Solo AA90 Applicators - OperationRansburg20AH-08-04.2  Ransburg recommends the use of a uid lter in addition to the lter in the applicator

Vector Solo AA90 Applicators - MaintenanceRansburg21AH-08-04.2  The user MUST read and be familiar with the safety instructions in this manual.  If

Vector Solo AA90 Applicators - MaintenanceRansburg22AH-08-04.2ROUTINE SCHEDULEFollow these maintenance steps to extend the life of the applicator and

Vector Solo AA90 Applicators - MaintenanceRansburg23AH-08-04.2  DO NOT allow the uid lines to stand empty without ushing rst! This will

Vector Solo AA90 Applicators - MaintenanceRansburg24AH-08-04.2FLUSHING PROCEDURESThe uid system should be thoroughly cleaned by ushing with a clean

Vector Solo AA90 Applicators - MaintenanceRansburg25AH-08-04.21. Turn the paint and air supplies OFF. Relieve both uid and air pressures. Set the

Vector Solo AA90 Applicators - ContentsAH-08-04.2RansburgSUITABLE SOLVENTS FOR CLEANING VECTOR SOLO APPLICATORS ...21ROUTINE SC

Vector Solo AA90 Applicators - MaintenanceRansburg26AH-08-04.22. Remove uid hose at base of applicator.Figure 18: Counter-Clockwise to

Vector Solo AA90 Applicators - MaintenanceRansburg27AH-08-04.2BARREL REMOVAL1. Remove air cap and uid nozzle.Figure 23: Rear Cover RemovalFigure 24

Vector Solo AA90 Applicators - MaintenanceRansburg28AH-08-04.25. Remove the two (2) jam nuts using the 79793-00 Removal Tool while holding the needle

Vector Solo AA90 Applicators - MaintenanceRansburg29AH-08-04.2Reinstalling Barrel1. Replace the hook. Install the barrel against the handle and hand

Vector Solo AA90 Applicators - MaintenanceRansburg30AH-08-04.2CWCWFigure 34: Second Jam Nut Replacement3. Tighten second jam nut with raised center f

Vector Solo AA90 Applicators - MaintenanceRansburg31AH-08-04.2Figure 41: Needle Shaft Packing Replacement5. Clean cavity with non-metallic brush and

Vector Solo AA90 Applicators - MaintenanceRansburg32AH-08-04.23. Remove front spreader seal, front u-cup seal, rear spreader seal, rear u-cup seal, a

Vector Solo AA90 Applicators - MaintenanceRansburg33AH-08-04.2  The power modules are not serviceable.NOTE2. Remove three (3) bolts using a 3mm Allen

Vector Solo AA90 Applicators - MaintenanceRansburg34AH-08-04.24. Remove the rear seal.Figure 51: Rear Seal Removal5. Using a dowel rod, push out the

Vector Solo AA90 Applicators - MaintenanceRansburg35AH-08-04.24. Install the rear seal.5. Install air valve.Figure 57: Rear Cartridge Seal Replacem

Vector Solo AA90 Applicators - ContentsRansburgAH-08-04.2VECTOR SOLO AA90 SOLVENTBORNE APPLICATOR PARTS BREAKDOWN ... 46VECTOR SOLO AA

Vector Solo AA90 Applicators - MaintenanceRansburg36AH-08-04.2Figure 60: Fluid Fitting RemovalPower Module - Fluid Fitting Removal1. Remove swivel f

Vector Solo AA90 Applicators - MaintenanceRansburg37AH-08-04.2TEST AND MAINTENANCE KIT USAGE (79870-00)Figure 66: 79870 Test and Maintenance Kit12345

Vector Solo AA90 Applicators - MaintenanceRansburg38AH-08-04.23. Connect the other end of the air hose to the regulated air supply.4. Turn on main ai

Vector Solo AA90 Applicators - MaintenanceRansburg39AH-08-04.27. Connect the 79727 Air Hose to main air.8. Turn on main air and set the pressure so

Vector Solo AA90 Applicators - MaintenanceRansburg40AH-08-04.24. Slide the compression ring and the sleeve into the tting body and tighten.Air Hose

Vector Solo AA90 Applicators - MaintenanceRansburg41AH-08-04.2(Continued On Next Page)TROUBLESHOOTING GUIDEGeneral Problem Possible Cause SolutionELEC

Vector Solo AA90 Applicators - MaintenanceRansburg42AH-08-04.2(Continued On Next Page)TROUBLESHOOTING GUIDE (Cont.)General Problem Possible Cause Solu

Vector Solo AA90 Applicators - MaintenanceRansburg43AH-08-04.2TROUBLESHOOTING GUIDE (Cont.)General Problem Possible Cause SolutionELECTRICALPaint Leak

Vector Solo AA90 Applicators - Parts IdenticationRansburg44AH-08-04.2Spray Tip SizeWhen ordering, use 79698-A, B, C, D, and E as indicated by Tables

Vector Solo AA90 Applicators - Parts IdenticationRansburg45AH-08-04.22-Finger TriggerTABLE C - TRIGGER TYPE 2 79694-00Dash #"C"DescriptionC

Vector Solo AA90 Applicators - SafetyRansburg1AH-08-04.2SAFETY PRECAUTIONSBefore operating, maintaining or servicing any Ransburg electrostatic coati

Vector Solo AA90 Applicators - Parts IdenticationRansburg46AH-08-04.2Figure 80: Vector Solo AA90 Applicators Parts Breakdown5722225618525451485049534

Vector Solo AA90 Applicators - Parts IdenticationRansburg47AH-08-04.2(Continued On Next Page)1 79668-00 Assembly, Fluid Nozzle 12 72375-03 Sea

Vector Solo AA90 Applicators - Parts IdenticationRansburg48AH-08-04.21 79919-00 Fluid Inlet, AA 12 79746-00 Grounding Clip 13 79814-00 Socket

Vector Solo AA90 Applicators - Parts IdenticationRansburg49AH-08-04.21 76104-00 High Pressure Whip Hose, 1m 12 71880-06 Nipple, Male Double 1It

Vector Solo AA90 Applicators - Parts IdenticationRansburg50AH-08-04.2ACCESSORIESFigure 84: Needle Shaft Assembly1 73351-00 Nut, Jam 12 73346-00

Vector Solo AA90 Applicators - Parts IdenticationRansburg51AH-08-04.2Figure 86: Test and Maintenance Kit - Optional 79870-00 Test and Maintenance K

Vector Solo AA90 Applicators - Warranty PoliciesRansburg52AH-08-04.2WARRANTY POLICIESLIMITED WARRANTYRansburg will replace or repair without charge an

Vector Solo AA90 Applicators - Manual ChangesRansburg53AH-08-04.2This manual was published to supersede Service Manual AH-06-01.10 Vector Solo Applic

Form No. AH-08-04.2Litho in U.S.A.2/13Technical Support Representative will direct you to the appropriate telephone number for ordering Spare Parts.Ma

Vector Solo AA90 Applicators - SafetyRansburg2AH-08-04.2Spray AreaAREATells where hazards may occur.HAZARDTells what the hazard is.SAFEGUARDSTells how

Vector Solo AA90 Applicators - SafetyRansburg3AH-08-04.2AREATells where hazards may occur.HAZARDTells what the hazard is.SAFEGUARDSTells how to avoid

Vector Solo AA90 Applicators - SafetyRansburg4AH-08-04.2AREATells where hazards may occur.HAZARDTells what the hazard is.SAFEGUARDSTells how to avoid

Vector Solo AA90 Applicators - Atex/FMRansburg5AH-08-04.2EUROPEAN ATEX DIRECTIVE 94/9/EC, ANNEX II, 1.0.6The following instructions apply to equipment