Ransburg Vector Solo 79900 Solventborne RS90-AS User Manual

SERVICE MANUALAH-08-01.10January - 2013IMPORTANT: Before using this equipment, carefully read SAFETY PRECAUTIONS, starting on page 1, and all instruc

Vector Solo Applicators - Atex/FM6Vector Solo 79900 ATEX Product Marking DenitionsEx Certicate Number: Sira 08ATEX5060XSira = Notied Body performin

"B" DESIGNATIONS"A" DESIGNATIONS"E" DESIGNATIONS"C" DESIGNATIONS"D" DESIGNATIONSVECTOR SOLO RS90-AS

Vector Solo Applicators - Atex/FM8RansburgOPTION "A" DESIGNATIONSAIR HOSE TYPE AND LENGTH1 FOR STANDARD AIR HOSE ASSEMBLY, 10 METER (33&apos

Vector Solo Applicators - IntroductionGENERAL DESCRIPTIONThe Vector SoloTM is an air atomizing applicator powered only by a pressurized air source.

Vector Solo Applicators - Introduction10Fluid Flow Capacity: 1000 ml/minute**Wetted Parts: Stainless, polyethylene, nylon, acetal polymerOperating

Vector Solo Applicators - Introduction11Figure 1: Vector Solo Solventborne Electrostatic Spray Applicator1234567No.DescriptionNeedle/ElectrodeBarrelRe

Vector Solo Applicators - Introduction12Figure 2: Vector Solo Typical Solventborne Installation123456No.DescriptionVector SoloBall ValveAir Regulator

Vector Solo Applicators - InstallationINSTALLATIONAir Hose13Fluid Hose RecommendationRansburg recommends using a 79548 Fluid Hose Assembly. This asse

Vector Solo Applicators - Installation14RansburgAH-08-01.101. Ensure there is a true earth ground connection available.  Both the uid source and

Vector Solo Applicators - Installation15NOTESRansburgAH-08-01.10

NOTE: This manual has been changed from revision AH-08-01.9 to revision AH-08-01.10. Reasons for this change are noted under “Manual Change Summa

Vector Solo Applicators - Operation16OPERATION1. Ensure the On/Off switch is in the desired position for voltage.Figure 6: Voltage On/Off Position2.

Vector Solo Applicators - Operation17Figure 12: Electrostatics Lever Off PositionFLUSHING / COLOR CHANGE PROCEDURE1. Turn electrostatic lever to Off

Vector Solo Applicators - Operation182. Turn off supply air.3. Discharge uid into appropriate grounded me-tallic container.Figure 13: Applicator Su

Vector Solo Applicators - Operation19FLUID NOZZLE / AIR CAPThe uid nozzle and air cap must be selected according to the application. The following c

20Vector Solo Applicators - MaintenanceMAINTENANCE  The user MUST read and be familiar with the safety instructions in this manual.  If compressed a

Vector Solo Applicators - Maintenance21ROUTINE SCHEDULEFollow these maintenance steps to extend the life of the applicator and ensure efcient operati

Vector Solo Applicators - Maintenance22  DO NOT allow the uid lines to stand empty without ushing rst! This will cause dried paint aking and

Vector Solo Applicators - Maintenance231. Remove applicator from the worksite after fol-lowing the "Flush Procedure".2. Remove uid hose at

24Vector Solo Applicators - MaintenanceFLUID NOZZLE(Refer to Figure 19)Removal1. Remove the air cap from the applicator (refer to "Air Cap - Rem

Vector Solo Applicators - Maintenance25Reinstall1. Check the electrode tightness on the needle shaft. If it is loose, tighten it (refer to "Need

SUITABLE SOLVENTS FOR CLEANING VECTOR SOLO APPLICATORS ... 20ROUTINE SCHEDULE ...

Vector Solo Applicators - Maintenance26NEEDLE / ELECTRODE RESISTANCE TESTINGThe electrical resistance of the needle/electrode should be tested periodi

Vector Solo Applicators - Maintenance274. Remove the trigger and uid line.Figure 26: Fluid Line/Trigger Removal5. Remove the two (2) jam nuts usin

Vector Solo Applicators - Maintenance28Figure 30: Cascade/One Way Valve RemovalRemove Cascade1. Pull the cascade out of the barrel.2. Wipe off exce

Vector Solo Applicators - Maintenance29Figure 34: Second Jam Nut Replacement3. Tighten second jam nut with raised center facing out, while holding th

Vector Solo Applicators - Maintenance30Figure 39: Needle Shaft Removal3. Remove rear nut using the 79854-00 Special Wrench.Figure 40: Needle Shaft R

Vector Solo Applicators - Maintenance312. Tighten rear nut using Special Wrench 79854-00. Tighten until drag is felt on the shaft when it is pushed

Vector Solo Applicators - Maintenance324. Remove the rear seal.Figure 48: Rear Seal Removal5. Using a dowel rod, push out the air valve cartridge.Fig

Vector Solo Applicators - Maintenance336. Remove air valve cartridge seal (black) (see Figure 48). 7. Remove front air valve seal (white).Figure 50

Vector Solo Applicators - Maintenance34Figure 57: Fluid Fitting RemovalPower Module - Fluid Fitting Removal1. Remove power module from handle.4. In

Vector Solo Applicators - Maintenance353. Install the 1/4 module into the 3/4 module and tighten the two (2) screws.Figure 61: Module Assembly4. In

PAGEPARTS IDENTIFICATION: 41-57VECTOR SOLO APPLICATOR PARTS BREAKDOWN ... 41VECTOR SOLO SOLV

Vector Solo Applicators - Maintenance36TEST AND MAINTENANCE KIT USAGE (79870-00)Figure 63: 79870 Test and Maintenance Kit365241The 79870 Test and Mai

Vector Solo Applicators - Maintenance37Figure 65: Remove Power Module from Handle61LH5Figure 66: Connect Barb and Tubing to Tee Fitting3. C

Vector Solo Applicators - Maintenance387. Connect the 79727 Air Hose to main air.8. Turn on main air and set the pressure so the pressure gauge [2]

Vector Solo Applicators - Maintenance393. With the 79330 tting, hold the hose in one hand and press a 6mm or 1/4" t-handle allen wrench into the

Vector Solo Applicators - Maintenance40TROUBLESHOOTING GUIDEGeneral Problem Possible Cause SolutionINADEQUATE DELIVERYELECTRICALEnsure the On/Off leve

Vector Solo Applicators - Parts Identication41PARTS IDENTIFICATIONFigure 77: Vector Solo Applicator Parts BreakdownRansburgAH-08-01.10

Vector Solo Applicators - Parts Identication42(Continued On Next Page)Item #VECTOR SOLO SOLVENTBORNE APPLICATOR - PARTS LIST (Figure 77)Part # Descri

Vector Solo Applicators - Parts Identication43VECTOR SOLO RS90-AS MODEL IDENTIFICATION 79900 - A B C D E1 = 10m (3

Vector Solo Applicators - Parts Identication442 2-Finger Trigger 79787-00C Dash #TABLE C - TRIGGER SELECTION"C"Desc

Vector Solo Applicators - Parts Identication45Item #79853-00 NEEDLE SHAFT - PARTS LIST (Figure 78)Part # DescriptionQtyFigure 78: 79853-00 Needle S

Vector Solo Applicators - SafetySAFETY PRECAUTIONSBefore operating, maintaining or servicing any Ransburg electrostatic coating system, read and under

Vector Solo Applicators - Parts Identication46Figure 79: 79853-01 Needle Shaft With Non-Adjustable Packings, 1KItem #79853-01 NEEDLE SHAFT , NON-ADJ

Vector Solo Applicators - Parts Identication47 79548-10 Fluid Hose Assembly, 10m (33 ft.) 79548-15 Fluid Hose Assembly, 15m (49 ft.) 79548-20 F

Vector Solo Applicators - Parts Identication48Figure 83: Air Cap Test Kit - Optional 74035-27 Air Cap Test Kit, 65V74035-28 Air Cap Test Kit, 98VA

49Vector Solo Applicators - Parts Identication79870-00 Test and Maintenance Kit TEST AND MAINTENANCE KIT - (OPTIONAL) (Figure 84)Part # Description

Vector Solo Applicators - Parts Identication50RansburgSHORT STOPPER HOSE ASSEMBLYA short stopper hose assembly is now available for the Vector Solo a

Vector Solo Applicators - Parts Identication51RansburgFigure 90: Remove Fluid Fitting3. Pull apart the two pieces of the power module and remove th

Vector Solo Applicators - Parts Identication52Ransburg7. Install the short stopper hose into the hose bracket following these steps: 1 Short Stoppe

53Vector Solo Applicators - Parts IdenticationRansburgFigure 97: Install Power Module On Handle  Hose may need to be trimmed to proper length (appr

Vector Solo Applicators - Parts Identication54Ransburg1 79379-00 Nut, Retaining, Air Nozzle 12 79374-65 Standard Air Spray Cap, Air 1 79374-12

Vector Solo Applicators - Parts IdenticationRansburg80101-44 Nozzle, Fluid, 1.4mm 280119-00 Assembly, Barrel, Vector Solo 179907-00 Cascade Asse

Vector Solo Applicators - SafetySpray AreaAREATells where hazards may occur.HAZARDTells what the hazard is.SAFEGUARDSTells how to avoid the hazard.Fir

NOTESVector Solo Applicators - Parts IdenticationRansburg56AH-08-01.10

Orice IDFluid Nozzle Part #80101-4480101-14480101-4580101-14580101-4680101-14680101-4780101-14780101-4880101-148FLUID NOZZLE SELECTION STD SPRAY CHAR

Vector Solo Applicators - Warranty PoliciesRansburg58WARRANTY POLICIESLIMITED WARRANTYRansburg will replace or repair without charge any part and/or e

Ransburg59AH-08-01.10MANUAL CHANGE SUMMARYThis manual was published to supersede Service Manual AH-08-01.9 Vector Solo Applicators to make the follow

Form No. AH-08-01.10Litho in U.S.A.1/13Technical Support Representative will direct you to the appropriate telephone number for ordering Spare Parts.M

Vector Solo Applicators - Safety3ElectricalEquipmentHigh voltage equipment is uti-lized. Arcing in areas of amma-ble or combustible materials may oc

Vector Solo Applicators - Safety4AREATells where hazards may occur.HAZARDTells what the hazard is.SAFEGUARDSTells how to avoid the hazard.Spray AreaGe

Vector Solo Applicators - Atex/FM5EUROPEAN ATEX DIRECTIVE 94/9/EC, ANNEX II, 1.0.6The following instructions apply to equipment covered by certicate