Ransburg Color Select System CCV-6100 User Manual

SERVICE MANUALCS-95-01.2(Replaces CS-95-01.1)March 2013COLOR SELECT SYSTEM™MODEL: CCV-6100IMPORTANT: Before using this equipment, carefully read SA

CCV-61XX-XXX - COLOR SELECT SYSTEMIncludes the main box, top block, solvent valve and 1/4 inch O.D. poly tubing. The solvent valve is always supplied

Figure 1: Typical Color Change Stack9Color Select System - IntroductionCS-95-01.2RansburgThe CCV-403-SS valve mounted at this position is used for so

Color Select Supplies air to all color select switchesOff No air owAir Supplies air to air push valveSol Supplies air to solvent ush valveColor

Figure 4: Color Select BoxFigure 3: CCV-403-SS Cutaway11Color Select System - IntroductionCS-95-01.2Ransburg

1 ---- Air Inlet, 1/8” NPT (F) 2 CCV-45 Clamping Nut * 3 VA-246 Cup *4 CCV-3 Nut5 CCV-41-K2 Spring Kit6 CCV-4 Spring Washer7 CCV-8-K2 V

Figure 5: Two-Valve Manifold AssemblyFigure 6: Manifold Divider BlockFigure 7: Available Manifold BlocksFigure 7 shows the four manifold blocks tha

INSTALLATIONMountingThe Color Select Box and the Color Change Valve stack have mounting brackets for easy mounting. The Color Select Boxes may be mou

Figure 8: Typical Color Select System Installation15Color Select System - InstallationCS-95-01.2Ransburg

Figure 9: Installation DiagramColor Select System - Installation16CS-95-01.2Ransburg

OPERATIONThe ow of the coating material is controlled by selecting the proper color number on the Color Select Boxes. If two Color Select Boxes are

Color Select System - ContentsCOLOR CHANGE VALVES ...

MAINTENANCECOLOR CHANGE VALVESCleaningThe valve and associated parts through which uid passes should be cleaned after use by ush-ing with an appropr

2. With stem fully inserted into assembly, tighten the clamping nut onto the stem and torque to specications shown on the “CCV-403-SS Parts List” in

Color Select System - Maintenance20CS-95-01.2RansburgTROUBLESHOOTING GUIDEGeneral Problem Possible Cause SolutionDELIVERY1. No main supply air2. No co

Figure 10: Color Select Box Mounting Pattern21Color Select System - MaintenanceCS-95-01.2Ransburg

WARRANTY POLICIESLIMITED WARRANTYRansburg will replace or repair without charge any part and/or equipment that falls within the specied time (see bel

Service Manual Price: $30.00 (U.S.)Form No. CS-95-01.2Litho in U.S.A.03/13© 2013 Ransburg. All rights reserved.Models and specications subject to c

SAFETYSAFETY PRECAUTIONSBefore operating, maintaining or servicing any Ransburg electrostatic coating system, read and understand all of the technical

Color Select System - Safety2Spray AreaFire HazardImproper or inadequate op-eration and maintenance pro-cedures will cause a re hazard.Protection aga

3Color Select System - SafetyImproper operation or mainte-nance may create a hazard.Personnel must be properly trained in the use of this equip-ment.P

Toxic SubstancesCertain material may be harmful if inhaled, or if there is contact with the skin.Follow the requirements of the Material Safety Data S

INTRODUCTIONDESCRIPTIONColor Select SystemThe CCV-6100 Color Select System is a manu-ally controlled pneumatic color change system. The system consis

SPECIFICATIONSAir Requirements: 70-100 psig(4.8-6.9 bar) Operating PressureAir Inlet / Outlet Connections: 1/4” OD TubingFluid Pressure: 300 psi

* If “B” is “2” (two Air Push Assemblies), the Secondary Color Select box must be used for colors 05 thru 15.The Color Select System is available in